AMP Circular Connectors for Commercial Signal & Power Applications Tyco Electronics Corporation Harrisburg, PA tycoelectronics.com 82021-XXX-MS-FP-Rev. 6-07 OG3B
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Introduction Product Facts Certified by MIL-C-5015 Style Circular Miniature CPC Canadian Standards Plastic Connectors (CPC) Connectors Lightweight, all-plastic and Association, metal-shell connectors Product Facts Product Facts File No. LR 7189 CPC connectors are UL Intermateable with Metal-Shell Compact, high contact density, Produced under a Quality 94V-0 rated and made of sizes 20-14 and environmentally sealed Management System certified stabilized, heat resistant, self- 18-10, MIL-C-5015 Style connectors to ISO 9001 extinguishing thermoplastic connectors A copy of the Uses existing Mini-Universal material certificate is available High impact resistant MATE-N-LOK stamped and upon request. Metal-shell CPC connector plastic housing made of formed pin and socket contacts housings made of UL 94V-0 rated UL 94V-0 rated material Certain products meet Two shell sizes—available thermoplastic VDE Standard 062 Lightweight in 1 to 4 and 5 to 9 position Operating temperature range: configurations Lower cost than standard MIL-C- -40°C to +105°C Six connector series for 5015 connectors Need more information? different interconnection Available in panel or chassis requirements: Industry accepted Type III+ pin Call Technical Support. mount and free-hanging and socket contacts, available Series 1—Standard density, configurations They are staffed with specialists on reels in strip form for high signal and low-current well versed in Tyco Electronics Quick connect/disconnect volume, low cost, automatic applications using durable products. They can provide: capability with thread assist, machine terminations, or in Multimate contacts (.062 [1.57] positive detent coupling loose piece form for low Technical Support pin diameter) volume, prototype or Catalogs Built-in pin and socket Series 2—High density maintenance and repair Technical Documents protection applications using Size Product Samples Improved alignment (U.S. 20 DM and 20 DF contacts (.040 Polarized for proper mating of Authorized Tyco Electronics Standard MIL-C-5015 [1.02] pin diameter) connector halves Distributor Locations Connectors) prevents mismating Series 3—Low density, power Special connector configurations with other housing insert applications with Type XII offer special solder and posted arrangements contacts capable of carrying up to contacts, special receptacles ©1973, 1975, 1976, 1978, 1981, 1983, 1985, Recognized under the 1989, 1990, 1991, 1992, 1995, 1996, 1999, 2000, 35 amperes of current with or without threaded inserts 2001, 2002, 2004, 2006 and 2007 by Tyco Component Program of Series 4—Combination of Electronics Corporation. All Rights Reserved. Full complement of optional Underwriters standard and power density AMP, AMPOMATOR, AMP-O-LECTRIC, accessories Laboratories Inc., AMP-O-MATIC, AMP-TAPETRONIC, application with Type III+ and File No. E28476 Recognized under the CERTI-CRIMP, COAXICON, MATE-N-LOK, Type XII contacts POWERBAND, PRO-CRIMPER and TYCO are Component Program of Certified by trademarks. Series 5—Power density Underwriters Canadian Standards Komax and TopWin are trademarks of application with Size 8 screw Laboratories Inc. Association, Komax AG. machined and precision formed for 250 VAC, rms File No. LR 7189 TETRASEALS is a trademark of contacts or 250 VDC, Service‡; Parker Hannifin Corporation. Series 1 and Series 3 (600 V); AIRflex, FLEXAgraff, FLEXAquick, and ROHRflex Series 6—Combination of are trademarks of Flexa GmbH & Co. Series 4 (600 V) and standard and power density Other products, logos, and Company names Series 2, Series 6 (250 V) application with Type III+ and mentioned herein may be trademarks of their File No. E28476 Size 8 contacts respective owners. ‡Select connectors are recognized for 600 volts service. certain electrical and electronic Downloadable Technical Data Restriction on the use of Getting the Information products sold into the EU as of Hazardous Substances (RoHS) You Need Customer Information 1 July 2006. Presentation At Tyco Electronics, we’re Our comprehensive on-line Note - For purposes of this ready to support your RoHS RoHS Customer Support Center More detailed information Catalog, included within the requirements. We’ve assessed provides a forum to answer regarding the definitions used definition of RoHS Compliant more than 1.5 million end your questions and support above are products that are clearly items/components for RoHS your RoHS needs. A RoHS FAQ So whatever your questions “Out of Scope” of the RoHS compliance, and issued new (Frequently Asked Questions) is when it comes to RoHS, we’ve Directive such as hand tools part numbers where any available with links to more got the answers at and other non-electrical change was required to detailed information. You can www.tycoelectronics.com/leadfree accessories. Information eliminate the restricted also submit RoHS questions regarding RoHS compliance is materials. and receive a response within provided based on reasonable 24 hours during a normal work Part numbers in this catalog are inquiry of our suppliers and week. The Support Center also RoHS Compliant, unless represents our current actual provides: marked otherwise. These knowledge based on the products comply with European Cross-Reference from Non- information provided by our Union Directive 2002/95/EC as compliant to Compliant suppliers. This information is amended 1 January 2006 that Products subject to change. For latest restricts the use of lead, Ability to browse RoHS compliance status, refer to our mercury, cadmium, hexavalent Compliant Products in our website referenced at right. chromium, PBB, and PBDE in on-line catalog 2 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Connector Series and Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4, 5 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Internal Protection (IP) Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Current Carrying Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Example of New Current Rating Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 CPC, Series 1 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12, 13 Square Flange Receptacles with Round Posted Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Square Flange Receptacles with Solder Cup Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Feed-Thru Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Square Flange Receptacles, Right-Angle, Posted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15,16 Contacts, Type III+ (including Lead Free and Enhanced High Current) . . . . . . . . . . . . . . . . . . . . . . . .17-20 Contacts, Type II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Contacts, Subminiature Coaxial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22, 23 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Component Dimensions, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 CPC, Series 2 Cable or Panel Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Printed Circuit Board Mount Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Square Flange Feed-Thru Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Contacts, Size 20 DF Crimp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contacts, Size 20 DM Crimp and 20 DF Solder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Component Dimensions, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 CPC, Series 3 Plugs and Receptacles, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Power Contacts, Type XII . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34, 35 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Component Dimensions, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 CPC, Series 4 Plugs and Receptacles, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 CPC Connector Accessories Cable Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38, 39 Back-Shell Extender and Panel Mount Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Flexible Cable Boots and Internal Cable Grips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Keying Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Sealed CPC Connectors One-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45 Two-Piece Sealed CPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 .125 POWERBAND Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Connectors, Series 5 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Connectors, Series 6 and Wire Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Connectors, Special Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Wire Entry Seal Kits and Flange Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 CPC Connector Sealing Accessories Sealing Caps and Cable Entry Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Jacketed Cable Seals and Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Flexible Cable Protection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 MIL-C-5015 Style Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Connectors, Plugs and Receptacles—Shell Size 20-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Connectors, Plugs and Receptacles—Shell Size 18-10, and Type III+ Contacts . . . . . . . . . . . . . . . . . . .57 Metal-Shell Circular Plastic Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Receptacles and Plugs, Series 1, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Receptacles and Plugs, Series 1, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Contact Arrangements, Series 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Receptacles and Plugs, Series 2, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Receptacles and Plugs, Series 2, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Contact Arrangements, Series 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Receptacles and Plugs, Series 3, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Receptacles and Plugs, Series 3, Reverse Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Contact Arrangements, Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Receptacles and Plugs, Series 4, Standard Sex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Contact Arrangements, Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Component Dimensions, Series 1, 2, 3 and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Metal-Shell CPC Connector Accessories Cable Clamps, Cable Entry Seals and Protective Cap Assemblies . . . . . . . . . . . . . . . . . . . . . . . .38, 39, 71 Miniature CPC Connectors Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Plugs, Receptacles and Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73-75 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75 Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76-79 Technical Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Part Number Index Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81, 82 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Part Number Cross Reference (Non-Compliant to RoHS Compliant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83 Global Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 3 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Connector Series and Types Series 1—Size 16 Contacts 1 3 Series 1 connectors permit subminiature coaxial Type III solder contacts the use of multiple combina- contacts, interchangeable in and posted contacts for pc 4 7 tions of signal and coaxial the same Multimate contact board applications are also circuits in the same housing cavity. Type III+ contacts available. Many connector 6 11 by accepting durable (.062 [1.57] pin diameter) arrangements offer both Multimate contacts. These are capable of carrying a standard and reverse sex pin and socket contacts maximum of 13 amperes contact loading—from 4 12 14 include Type III+ and when crimped in wire. thru 37 positions. Series 2—Size 20 Contacts 3 1 Series 2 connectors accept for wrap-type and pc board 4 8 Size 20 DF (precision applications. Maximum 9 14 formed) and Size 20 DM current carrying capability (screw-machined) pin and is 7.5 amperes. Many 20 15 socket contacts with a .040 connector arrangements [1.02] pin diameter, Size 20 offer both standard and 25 21 DF contacts are available in reverse sex contact crimp and solder versions, loading—from 8 thru 63 28 26 as well as a posted version positions. Series 3—Power Contacts 10 AWG [1.4 to 5 mm2]. Series 3 connectors accept 12 Two connector sizes are Type XII power contacts available in both standard which can carry up to 25 3 5 and reverse sex connector amps per contact. These arrangements 3 and 7 contacts will accommodate positions. a wire size range of 16 to 6 7 Series 4—Combination 1 Size 16 and Power Contacts 23 Series 4 connectors accept power circuit capabilities of 4 Size 16 Multimate and Series 3 connectors. 5 7 10 Type XII power contacts, Available in two connector 6 8 combining the signal and sizes offering power mixing coaxial circuit capabilities of combinations totaling 16 11 13 Series 1 connectors with the and 22 positions. 14 16 15 4 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Connector Series and Types (Continued) Series 5—Power Contacts 2 1 .125 POWERBAND Series 5 connectors combine performance of the best Mil Rated at 600 VAC or VDC, the revolutionary Spec Size 8 screw-machined 45 amperes maximum in performance of the new contacts with the economy a single contact, the AMP POWERBAND and productivity of strip-fed, connectors are available in Contact, high current precision formed contacts. free-hanging and panel- 3 contact in configurations mount applications—one Series 5 connectors are similar to the Series 3 connector configuration environmentally sealable to connectors. AMP containing three .125 meet IEC IP 65 and IP 67 POWERBAND contacts POWERBAND contacts. specifications. offer the electrical Series 6—Combination, 2 Size 16 and .125 3 1 POWERBAND Contacts This combination of power Series 6 combines the high and signal contacts is current and environmental offered in one connector sealing capability of configuration containing Series 5, POWERBAND two .125 POWERBAND 10 8 contacts, and the reliability contacts and eight 9 of signal carrying, low Type III+ signal pin and current Type III+ contacts. socket contacts. MIL-C-5015 Style—Size 16 Contacts This new addition to the AMP economies of crimp and lower cost than existing Circular Plastic Connector Line Type III+ pin and socket metal-shell connectors. In is specifically designed to be contacts in reel-mounted, addition the connector design intermateable with Metal- strip-form for high volume prevents mismating when Shell size 20-14 and 18-10, automatic machine used with other insert MIL-C-5015 Style connector termination, as well as in loose arrangements. As part of systems. The high impact piece-form for low volume, the AMP Multimate family of resistant plastic housing offers prototype or maintenance and connectors, the MIL-C-5015 the advantages of light weight repair. style connector offers the Metal-Shell, Circular Plastic Connectors Metal-Shell CPC connectors shell sizes 14, 22 and 28, consist of a black and in two basic thermoplastic insert in a configurations consisting nickel-plated, zinc alloy of plugs and square shell. These connectors flange receptacles. are currently available in Miniature CPC Connectors Two shell sizes (8 or 11) are Featuring high contact These compact connectors available, accommodating density and IP67 sealing, accept existing Mini- from 1 to 4 and 5 to 9 these durable connectors Universal MATE-N-LOK pin positions. are well suited for many and socket contacts, wire-to-wire, wire-to-board, 30-18 AWG [.05-.8 mm2]. and wire-to-panel applications. 5 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Performance Characteristics — CPC and Metal-Shell CPC Connectors More information on the Test Description Procedure Requirements performance of AMP CPC Maintenance Contacts removed and No damage to contacts and metal-shell CPC Aging reinserted 10 times using or housings. Contact connectors is available by applicable tools retention maintained requesting the following AMP Product Specifications: Contact Retention Axial load applied to Contacts remain in contact to displace to the place when subjected to 108-10024–– rear of the connector a minimum 10 lb. load* CPC Connectors 108-10037–– Dielectric Withstanding Connectors subjected to No breakdown or Type XII Contacts Voltage (MIL-STD-1344, 1500 volts rms at sea flashover 108-10020–– Method 3001) level Size 20 DM and 20 DF Thermal Shock Connectors subjected to No damage Contacts five cycles of temperature 108-10040–– change (-55°C and +125°C) Metal-Shell CPC Connectors Vibration Connectors vibrated No damage or loosening of 108-10042–– (MIL-STD-202, (wired and mated). parts. No interruption Type III+ Contacts Method 204, Contacts wired in series of electrical continuity 108-1579–– Test Condition B) with 100 milliamperes longer than 10 microseconds Sealed CPC Connectors flowing during the test with Removeable Contacts Physical Shock Connectors shocked No damage or loosening (MIL-STD-202, 50 G (wired and mated). of parts. No interruption of Method 213A, Contacts wired in series electrical continuity longer Test Condition A) with 100 milliamperes than 10 microseconds flowing during the test Durability Connectors mated and No wear through unmated 25 times with tin damage to plating plated contacts and 500 times with gold plated contacts Corrosion (Salt Spray) Mated connectors No damage (MIL-STD-202, Method 101, subjected to 5% salt Test Condition B) spray for 48 hours Protection Against a. Test wire is pushed a. Must not touch live parts Solids into mated connectors b. No dust deposits b. Mated connectors observed on mating subjected to circulating surfaces talcum powder Protection Against Water is projected through No water deposits shall Water jets against mated be observed on mating connector from any direction surfaces of contacts and then temporarily or housings immersed in water Temperature Life Mated connectors No damage subjected to a temperature of +125°C for 200 hours Insulation Resistance Measurement made 5000 megohms (MIL-STD-1344, between adjacent contacts minimum ambient Method 3003) with connector mated temperature Humidity Mated connectors Minimum insulation (MIL-STD-202, Method 103, subjected to 10 days resistance of Test Condition B) moisture test 100 megohms *For size 16 contacts. Size 8 contacts 25 lb. load, min. 6 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Levels of Protection for Electric Operating Material According to IEC 60529 and IEC 60947, Appendix C Internal Protection (IP) Environmentally Protected Definition: Circular Plastic Connectors, for Mated CPC Connectors Per IEC 60947, Appendix C— Pertains to low voltage switchgear and Utilizing Peripheral Seals control gear. and either Wire Entry Seals Per IEC 60529—Pertains to degrees (for Discrete Wire of protection provided by enclosures Applications) or Heat (IP code). Shrink Boots (for Jacketed Cable Applications). Sample Designation: Available are Various (Where x is a numeral value), i.e. IP 65 Sizes, Series 1, 5 and 6. IP Codes IP X1 X2 Degree of Protection Index Letter Degree of Protection against ingress of solid against ingress of water foreign objects Degree of Protection against ingress of Degree of Protection against solid foreign objects ingress of water Protection, X1 Protection, X2 0 No Protection No Protection Protection against objects Vertical Dripping— >50mm diameter— 1 1 Protection against vertical including inadvertently drops of water touched by hands Dripping <15°— Protection against objects Protection against dripping 2 2 >12.5mm—including fingers water when the enclosure is tilted 15° from vertical Protection against objects Spraying at an angle up 3 3 >2.5mm diameter including tools to 60° from vertical Protection against objects Splashing—Protection 4 >1.0mm diameter— 4 against water splashed including grains from any direction Jetting—Protection against Protection against ingress 5 water stream out of a nozzle, 5 of solid foreign bodies from any direction Powerful Jetting—Protection against temporary flooding due Protection against ingress of dust 6 6 to powerful jet streams out of a nozzle from any direction Temporary immersion—Protection 7 against temporary immersion 7 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Current Carrying Capabilities The total current capacity of CONTACT CURRENT GUIDE Maximum Current (Amperes) for Largest Wire Size each contact in a given 75 Type XII Upgrade connector is dependent upon the heat rise resulting from the Size 8 Upgrade combination of electrical loads 60 60 of the contacts in the connector 56 .125 POWERBAND Contact arrangement and the maximum 50 ambient temperature in which 45 Size 8 45 the connector will be operating. Caution must be taken so that 35 Type XII this combination of conditions does not cause the internal Type I, Type II/III+ 30 temperature of the connector to Upgrade 23 exceed the maximum operating Type III+, Type II, temperature of the housing Type III+ Posted 13 15 material. Several variables 11.85 Size 20 Upgrade which must be considered 7.5 when determining this 20 DF maximum current capability for 0 your application are: Wire Size—Larger wire will Connector Size—In general, Current Load Distribution— Ambient Temperature—With carry more current since it with more circuits in a Spreading those lines with higher ambient temperatures, has less internal resistance connector, less current per greater current loads through- less current can be carried. to current flow and generates contact can be carried. out the connector, particularly less heat. The wire also around the outer perimeter, conducts heat away from the will enhance heat dissipation. connector. design-life (EODL) conditions. loading density. A connector Current Rating Verification Temperature Practical current-carrying capac- containing 50% current-carrying Can a contact rated at 10 amps One other factor influencing ity is not an absolute, but an contacts will permit higher carry 10 amps? current levels is the maximum application-dependent condition. currents (per contact) than a operating temperature, for Maybe yes, but probably not. connector will at 75% loading. example, 105°C. If the appli- New Method Simplifies Ratings The reason lies in the test The loading percentage assumes cation has a high ambient conditions used to rate the To help the designer set the an even distribution of contacts temperature (over 75°C) the contact. If these conditions do appropriate current level, Tyco within the housing. If all 10 contact’s T-rise is limited by not adequately reflect the appli- Electronics has developed a contacts are grouped together in the maximum operating cation conditions, the actual method of specifying current- one section of a 20-position temperature. For example, an allowable current levels may be carrying capacity. This method connector, the loading density application temperature of lower than specified levels. For takes into account the various may approach 100%. 90°C limits the contact T-rise example, many manufacturers, application factors that influ- to 15°C. Since current The Importance of EODL including Tyco Electronics, test ence current rating. produces heat (the I2R law), the a single contact in air. This As stated, T-rise in a contact The method can be summarized current must be lowered to gives an accurate measure of depends on both resistance and as follows: limit the T-rise. the basic current-carrying current. As it ages, a contact’s capacity of the contact. Use the The contact is aged to EODL A contact’s T-rise depends not resistance will increase. The contact alone in air and it can conditions by durability only on its I2R Joule heating, but contact designer will specify a certainly carry 10 ampere. Use cycling, thermal cycling, and also on its ability to dissipate maximum resistance for the it in a multi-position connector environmental exposure. the heat. Consider a contact in contact, this level is the end-of- surrounded by other current- a multi-contact housing. Joule design-life resistance. Before The contact’s resistance carrying contacts or in high heating in multiple contacts will the contact is tested for current, stability is verified. ambient temperatures, and the raise the local ambient temper- Tyco Electronics subjects it to a The current necessary to contact should carry less ature. Since the contact will not sequence of tests that exercises produce the specified tempera- current. be able to dissipate its own the major failure mechanisms ture rise is measured. This heat as well by convection, the and thereby simulates EODL Similarly, as the contact ages T-rise is usually 30°C. maximum T-rise will be realized conditions. Conditioning and stress relaxation, environ- A rating factor is determined at a lower current level. Conse- includes mating cycling, indus- mental cycling, and other to allow derating of multiple quently, the allowable current trial mixed-flowing gases, degradation factors take their contacts in the same housing level must be lower to maintain humidity and temperature toll, the contact’s current- and for different conductor an acceptable T-rise. cycling, and vibration to carrying capacity decreases. sizes. sequentially introduce wear, A prudent design must set For a given connector, the corrosion, stress relaxation, current levels for such end-of- current level will be set by the and mechanical disturbance. 8 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Presentation — An Example* Current Rating of connectors and their accept- The presentation of current- Figure 1 able contacts. Once you have carrying capacity in AMP selected the wire size, current- product specifications includes carrying capacity need, two parts: number of positions required, First, a base curve showing and the type of contacts current levels versus T-rise for needed in your choice of a single circuit and the largest connector, refer to this matrix wire size (See figure 1). This for a quick look at exactly what represents the maximum is acceptable in a given current capacity of the connector type. contact. The curve is usually flat up to 75°C ambient and then drops off. Up to 75°C, the *Note: Data is not typical of a 30°C T-rise limits the amount specific CPC connector configu- of current, and above 75°C ration. For specific current the current must be reduced rating information based on % to keep the combination of connector loading, contact ambient temperature and Tyco Electronics. Graph shows the relationship between base current, ambient T-rise from exceeding the temperature, and contact T-rise. To demonstrate the method of maximum operating tempera- specifying current, consider the ture of 105°C. following application conditions; Next are rating factors, a an ambient temperature of 65°C, table of multipliers to account a 50% loading of contacts in for connector loading and for the housing, and 20 AWG smaller wire sizes (See figure 2). [0.6mm2] wire. The designer first determines From Figure 1, the base the base current for the current rating is 14 ampere ambient conditions of the with 18 AWG [0.8mm2] wire. application; then multiplies this base current by the rating Figure 2, the rating factor for factors to find the current 50% loading and 20 AWG level for the application’s [0.6mm2] wire is 0.68. loading factor and wire size. The specific rating for this application is the product of Practical Values the base rating and the rating factor: The current-rating method 14 x 0.68 = 9.5 ampere gives designers practical values applicable to their appli- Each of the contacts can cations. While the specified carry 9.5 ampere. current levels for a contact may However, if the ambient temper- be lower than for other testing ature is 80°C the allowable methods, they are more practi- T-rise becomes 25°C. The base cal and simplify the system current must be lowered to design process. 12.8 ampere so that the 105°C “Spec-manship” is replaced maximum operating tempera- by a realistic assessment of the ture is not exceeded. The Figure 2 current-carrying capacity of a current rating then becomes: Rating factors allow the base current to be adjusted for various contact under varying condi- connector loading and wire sizes. 12.8 x 0.68 = 8.7 ampere. tions of temperature, connector loading, and wire size. Specific current-carrying data based on EOL and % loading is Contact Selector Chart available from Tyco Electronics. Please contact your local Connector Posted Sub-Mini POWERBAND 20 DF Type I Type II Type III+ Type XII Type Type III+ Coax Contacts Tyco Electronics Sales Engineer CPC Series 1 or call Tyco Electronics. CPC Series 2 CPC Series 3 CPC Series 4 Connector/Contact Acceptability CPC Series 5 As previously stated, choosing CPC Series 6 the correct connector/contact CPC 5015 combination is fundamental CMC Series 1 to the successful function of CMC Series 2 all connectors. The Selector CMC Series 3 Chart shown at right, is CMC Series 4 designed to simplify your choice 9 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Size 1 *G ±.025 Square Flange Receptacle [±0.64] CPC Connectors, Series 1 *F ±.010 *J Dia. *Panel Thk. for Cable or Panel Mount [±0.25] .125 [3.18] Max. (Accepts Type III+, High- Current Power, Type II and Subminiature Coax Contacts) *F ±.010 *D ±.010 *E [±0.25] [±0.25] Max. *H +.007 Dia. –.000 [+0.18] *Thread Size *A (See chart) Max. Panel Cutout *B ±.015 [±0.38] *C ±.010 [±0.25] Free-Hanging Receptacle *A Max. Listed part numbers are for *B ±.015 [±0.38] connectors only; contacts *C ±.010 must be ordered separately. [±0.25] Material *D ±.010 *E Max. *L Max. [±0.25] Housing—Thermoplastic, 94V-0 rated, black *Note: See page 25 for callout dimensions *Thread Size *K Related Product Data (See chart) Max. Contacts—Pages 17-23 Plug *M Max. Contact Arrangement—Page 24 Component Dimensions—Page 25* Accessories—Pages 38-42, 52-54 Performance Characteristics— *N Max. Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 *Thread Size (See chart) Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Square Flange Receptacle Replacement Coupling Rings Arrangement Keying Free-Hanging Plug With Threaded With Mounting Shell No. of Receptacle Shell Size Part No. Inserts1 Holes Size Positions 11 213811-1 11-4 A 208130-1 206061-1 206153-1 206060-1 13 213813-1 13-9 A 208131-1 206705-1 206705-2 206708-1 17 213810-1 A 206036-8 206036-1 206036-3 206037-1 23 213812-1 17-16 B — 213862-1 — 213849-1 A 211839-1 206838-1 206838-2 206837-1 23-24 B — 213866-1 — 213851-1 A 787610-1 206151-1 206151-2 206150-1 Keying 23-37 B — 213860-1 — 213848-1 Molded-in keying in two configurations: 1Four 4-40 threaded inserts per receptacle. A—Standard Configuration: 5 Keys Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Receptacle Arrangement Keying Free-Hanging Plug With Threaded With Mounting Shell No. of Receptacle Inserts1 Holes Size Positions B—Optional Configuration: 4 Keys to prevent mismating of standard and 11-4 A 211102-1 206430-1 206430-2 206429-1 reverse sex. A 211103-1 206043-1 206043-3 206044-1 17-14 B — 796437-2 — 796449-1 A 206306-5 206306-1 206306-2 206305-1 23-37 B — 213864-1 — 213850-1 1Four 4-40 threaded inserts per receptacle. Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement. 10 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1, VDE Tested *G ±.025 Square Flange Receptacle CPC Connectors, Series 1, [±0.64] *F ±.010 for Cable or Panel Mount *J Dia. *Panel Thk. [±0.25] .125 (Accepts Type III+, High- [3.18] Max. Current Power, Type II and Subminiature Coax Contacts) *F ±.010 *D ±.010 [±0.25] *E Max. [±0.25] CPC *H +.007 Dia. –.000 [+0.18] Series1 *A *Thread Size Max. (See chart) Panel Cutout *B ±.015 [±0.38] *C ±.010 [±0.25] Free-Hanging Receptacle Designed to meet *A requirements of VDE as Max. *B ±.015 shown in DIN [±0.38] Specification 57627 *C ±.010 [±0.25] Recognized under the Component Program of Underwriters *D ±.010 *E Max. *L Max. [±0.25] Laboratories Inc. for 600 VAC and *Note: 600 VDC service, See page 25 for callout dimensions *Thread Size *K File No. E28476 (See chart) Max. Certified by Canadian Standards Plug Association, *M Max. File No. LR 7189 Listed part numbers are for connectors only; contacts must be ordered separately. *N Max. Material *Thread Size Housing—Thermoplastic, 94V-0 rated, (See chart) black Standard Sex Connectors (Receptacles accept pin contacts, Plugs accept socket contacts) Square Flange Receptacle Arrangement Related Product Data Shell No. of Keying With Threaded With Mounting Plug Inserts1 Size Positions Holes Contacts—Pages 17-23 13-7 A 211401-4 211401-1 211399-1 Contact Arrangement—Page 24 17-9 A 211767-2 211767-1 211766-1 Component Dimensions—Page 25* A 211771-2 211771-1 211770-2 23-19 Accessories—Pages 38-42, 52-54 B — 213870-1 213853-1 Performance Characteristics— 1Four 4-40 threaded inserts per receptacle. Page 6 Reverse Sex Connectors (Receptacles accept socket contacts, Plugs accept pin contacts) Application Tooling—Pages 76-79 Technical Documents—Page 80 Arrangement Square Flange Receptacle Free-Hanging Shell No. of Keying With Threaded With Mounting Plug Receptacle Inserts1 Size Positions Holes Replacement Coupling Rings 13-7 A 211398-4 211398-1 211398-2 211400-1 A — 211769-1 211769-3 211768-1 Shell Size Part No. 17-9 B — 796439-2 — 796450-1 13 213813-1 A — 211773-1 — 211772-1 17 213810-1 23-19 23 213812-1 B — 213868-1 — 213852-1 1Four 4-40 threaded inserts per receptacle. Key Style “A” is the Standard 5 Locating Key arrangement. Key Style “B” is the 4 Locating Key arrangement. Keying A—Standard Configuration: 5 Keys B—Optional Configuration: 4 Keys 11 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 1.435±.015 Square Flange [36.45±0.38] .094 Receptacles, Printed [2.39] 1.125±.010 Circuit Board Mount .420±.015 [28.58±0.25] [10.67±0.38] with .025 [0.64] sq. solder tails Typ. B .150 [3.81] Dia. 4 Holes 1.050±.010 1.125±.010 [26.67±0.25] 1.435±.015 [28.58±0.25] Dia. [36.45±0.38] Typ. A .125 [3.18] Max. Panel Thk. Standard Sex (Posted Pin Contacts) Material and Finish Receptacle Assemblies Contact Housing—Thermoplastic, 94V-0 rated, Dimensions Arrangement Keying Peripheral Finish Mounting 4-40 Threaded black No. Style Seal A B Code Holes Inserts Contacts— .119 .816 11-4 — 207825-9 A N A A—Duplex plated gold flash on entire 3.02 20.73 contact with .000030 [0.00076] min. .220 .816 13-7 — 1-796433-1 A N A gold on contact engagement area, tin on 5.59 20.73 the termination area .220 .816 208223-9 — AN A C—Plated tin on the entire contact, tin 5.59 20.73 13-9 on the termination area .220 .816 — 1-208223-0 AN A 5.59 20.73 — 1-207303-4 .220 .816 A A N Related Product Data 1-207303-5 — 5.59 20.73 C 17-16 1-207303-3 —A .220 .816 Contact Arrangement—Page 24 AN 5.59 20.73 213855-4 213855-3 B Performance Characteristics— .429 .679 Page 6 213782-4 — AN A 10.90 17.24 23-19 Technical Documents—Page 80 .618 .674 213859-2 — A N B 15.70 17.12 .220 .654 — 213588-2 CN A 5.59 16.61 .618 .679 213798-3 — A N A 15.70 17.24 Keying 23-24 .220 .654 213780-2 — AN A Molded-in keying in two configurations: 5.59 16.61 .429 .679 A—Standard Configuration: 5 Keys 213857-2 — AN B 10.90 17.24 .220 .654 1-206934-1 — AN A 5.59 16.61 206934-5 — N .119 .654 A A 3.02 16.61 — 1-206934-7 Y B—Optional Configuration: 4 Keys to 208132-2 — A C 23-37 prevent mismating of standard and .429 .654 1-206934-8 — A A N 10.90 16.61 reverse sex. 213854-3 — B A .618 .654 1-206934-9 — A N A 15.70 16.61 Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper contact/post location. Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail lengths for loading into the standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. 12 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) 1.050 Square Flange 1.435±.015 [26.67] Receptacles, Printed [36.45±0.38] Circuit Board Mount .094±.005 .420±.005 1.125±.005 [2.39±0.13] [10.67±0.13] [28.58±0.13] with .025 [0.64] sq. solder tails 1.125±.005 CPC [28.58±0.13] 1.050±.005 1.110 [26.67±0.13] Dia. [28.19] Max. Dia. 1.435±.015 Series1 [36.45±0.38] ±.030 B A [±0.76] Typ. Material and Finish .125 [3.18] Housing—Thermoplastic, 94V-0 rated, Max. black Thk. Panel Contacts— Reverse Sex (Posted Socket Contacts) A—Duplex plated gold flash on entire contact with .000030 [0.00076] min. Receptacle Assemblies Contact Dimensions Arrangement Keying Peripheral gold on contact engagement area, tin on Finish Mounting 4-40 Threaded No. Style Seal AB the termination area Code Holes Inserts C—Plated tin on the entire contact, tin .159 .536 A N 208283-4 — A on the termination area 4.04 13.61 11-4 .704 .541 Related Product Data CN 1-788130-1 — A 17.88 13.74 Contact Arrangement—Page 24 .220 .536 17-9 1-213826-1 — CY A 5.59 13.61 Performance Characteristics— .368 .536 Page 6 AN 213729-9 213729-6 A 9.35 13.61 Technical Documents—Page 80 .220 .536 C Y 17-14 1-213825-7 — A Keying—Page 12 5.59 13.61 .159 .536 — 213729-8 CN A 4.04 13.61 Special CPC Connectors, .645 .394 AN 213858-3 — B 16.38 10.00 Square Flange Receptacles, .557 .374 CN Printed Circuit Board Mount 23-19 213781-9 — A 14.15 9.50 With Round Posted Contacts .368 .374 CY 213827-8 — A 9.35 9.50 (Size 16), Contact 2-208224-1 — A .557 .374 Arrangement 17-16 AN 14.15 9.50 213856-4 —B .368 .374 C N 1-208224-2 — A 9.35 9.50 23-37 .368 .374 CY 1-213828-6 — A 9.35 9.50 .159 .374 AN 207890-2 — A 4.04 9.50 Note: Posts are .017 [0.43] offset from centerline of contacts. All posts must be oriented in the same plane for proper Material and Finish contact/post location. Housing—Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, self- extinguishing, black Contacts—Brass Plating— Connector Part No. 207292-1— Plated tin over .000050 [0.00127] min. nickel on entire contact Connector Part No. 207292-2— Plated .000030 [0.00076] min. gold over .000050 [0.00127] min. nickel on entire contact Notes: 1. Connector can be used for pressure bulkhead feed- thru (sealed) applications. Notes: 2. Receptacle is Standard Sex, supplied preloaded with 16 special round posted pin contacts, .030 [0.76] diameter. 13 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Special CPC Connectors, Square Flange Receptacles, .420±.015 With Solder Type Contacts [10.67±0.38] .094±.010 (Size 16), Contact [2.39±0.25] Arrangement 17-16 1.050±.010 1.090±.010 [26.67±0.25] Dia. [27.69±0.25] Dia. Panel Thk. Solder Cup .125 Max. Contact [3.18] .250±.015 [6.35±0.38] .156 Material and Finish [3.96] Housing—Thermoplastic, 94V-0 rated, heat-stabilized, fire-resistant, self- extinguishing, black Contacts—Brass Notes: 1. Connector can be used for Plating— pressure bulkhead feed- Connector Part No. 206404-1— thru (sealed) applications. Plated .000030 [0.00076] min. gold over Notes: 2. Receptacle is standard .000030 [0.00076] min. nickel on entire sex, supplied preloaded contact with 16 special solder cup pin contacts. Connector Part No. 206404-2— Plated tin over .000100 [0.00254] min. copper on entire contact Receptacle, Feed-Thru E .025 [0.64] Panel Thk. .125 Max. D .010 [3.18] Special CPC Connectors, [0.25] Feed-Thru G Dia. Pressure Rating up to 30 psi B .010 [0.25] F Dia. (4 Holes) Pin Both Sides Panel Cutout C .010 [0.25] A Max. Plug Material and Finish Housing—Thermoplastic, 94V-0 rated, black Contacts—Copper alloy, gold over nickel plated Part Numbers Standard Reverse Feed-Thru Arrangement Numbering Numbering Receptacle Plug Plug 11-4 206060-1 206516-1 206518-2 17-16 206037-1 206554-1 206552-1 Dimensions Dimensions Thread Arrangement Size A B C D E F G HJ Note: Feed-Thru Receptacles are fully loaded with Size 16, 1.209 .687 .094 .844 1.125 .125 .840 1.080 .975 5/8-24 11-4 30.71 17.45 2.39 21.44 28.58 3.18 21.34 27.43 24.77 UNEF-2A feed-thru pin contacts. Order Size 16 crimp, snap-in socket 1.209 1.050 .094 1.125 1.435 .150 1.210 1.080 1.349 15/16-20 17-16 30.71 26.67 2.39 28.58 36.45 3.81 30.73 27.43 34.26 UNEF-2A contacts for plugs separately. 14 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .025 [0.64] sq. solder tails *A Max. *B *C CPC Series1 *D Max. *E Max. .150 [3.81] Material and Finish Housing—Thermoplastic, 94V-0 rated, Location Wafer 4 Holes .125 black *F [3.18] Max. .025 [0.64] Sq. Location Wafer—Phenolic, black Thk. Panel *G Contact Post Typ. Contact Posts—.000100 [0.00254] min. tin over .000100 [0.00254] min. copper Contact Body— A—.000100 [0.00254] min. tin over *H Dia. .000050 [0.00127] min. nickel *Note: B—.000030 [0.000762] min. gold for a See page 25 for length of .200 [5.08] min. from mating callout dimensions end, with remainder gold flash, both *F over .000050 [0.00127] min. nickel *J Dia. Related Product Data Contact Arrangements—Page 24 Component Dimensions—Page 25* Performance Characteristics— Panel Cutout Page 6 Keying—Standard Configuration: 5 Keys Technical Documents—Page 80 Standard Sex (Posted Pin Contacts) Receptacle Assemblies Arrangement Contact Body Mating Plug Mounting 4-40 Threaded No. Finish Code Part No. Holes Inserts 11-4 1-796403-1 1-796403-2 B 206060-1 13-7 1-796435-1 1-796435-2 B 211399-1 13-9 1-796375-1 1-796375-2 B 206708-1 17-9 1-796497-1 — B 211766-1 17-16 1-796404-1 — B 206037-1 23-19 1-796405-1 — B 211770-2 1-796387-1 — A 23-24 206837-1 1-796387-2 —B 23-37 1-796406-1 — B 206150-1 Reverse Sex (Posted Socket Contacts) Receptacle Assemblies Arrangement Contact Body Mating Plug Mounting 4-40 Threaded No. Finish Code Part No. Holes Inserts 11-4 1-796407-1 — B 206429-1 13-7 1-796500-1 — B 211400-1 17-9 1-796501-1 — B 211768-1 796348-3 — A 17-14 (shown) 206044-1 796348-2 — B 23-19 1-796502-1 — B 211772-1 23-37 1-796409-1 — B 206305-1 15 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 1 (Continued) Square Flange Receptacles, Right-Angle, Posted with .045 [1.14] sq. solder tails. Receptacle 2.43 [61.72] Ref. Mail: Thermoplastic For Higher Current Applications Color: Black 1.33 [33.78] Max. .520±.015 .156 Mating Face Major Key [13.2±.381] [3.96] Ø 1.45 Ø 1.51 [36.83] Max. [38.35] Max. Material and Finish Housing—Thermoplastic, 94V-0 rated, .125 .16 [3.18] Max. 1.438 .045 [1.14] Sq. [4.064] black [36.525] Thk. Panel 2 PLC Location Wafer—Phenolic, black Post Typ. Location Wafer 1.750±.025 Contact Posts—.000100 [0.00254] Material: Phenolic [44.45±.635] Color: Black min. tin over .000100 [0.00254] min. 2 PLC Contact copper 24 PLC Contact Body— A—.000100 [0.00254] min. tin over .000050 [0.00127] min. nickel B—.000030 [0.000762] min. gold for a length of .200 [5.08] min. from mating 1.438 end, with remainder gold flash, both [36.525] 2 PLC over .000050 [0.00127] min. nickel Technical Documents—Page 80 Ø .150—157 [3.81—3988] 4 Holes Ø 1.61 [40.89] Recommended Panel Cutout Standard Sex (Posted Pin Contacts) Arrangement Receptacle Assemblies Contact Body Mating Plug No. Mounting Holes Finish Code Part No. 13-7 1776903-1 B 211399-1 17-16 1776904-1 B 206037-1 23-24 1776905-1 B 206837-1 23-37 1776906-1 B 206150-1 16 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts Spring, [.0625+.0010 Type III+, Crimp, Snap-In Stainless Steel –.0020 Dia. [1.588+0.025 Spring, Stainless Steel ] Pin Body –0.051 Ferrule, Brass, .390 Nickel Flash [9.91] Min. Pin .113 Max. CPC [2.87] Dia. Series1 Pin .530±.010 Socket [13.46±0.25] Application Tooling—Pages 76-79 Material and Finish — See chart. Socket Technical Documents Contact Body—Brass or phosphor bronze 114-10004 Application Specification Retention Spring—Stainless steel 108-10042 Product Specification Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Wire Size Strip Form Loose Piece Tooling Part No. Ins. Contact Range Contact No. Contact No. Dia. Loose Piece Strip Form Finish mm2 Range AWG Pin Socket Pin Socket Hand Tool Applicators 567867-1*** Gold/Nickel2 788085-3 788088-2 — — .015-.030 30-28 0.05-0.09 90716-1 or 567947-1*** 0.38-0.76 Sel. Gold/Nickel3 788085-1 788088-1 788085-4 788088-3 or 680602- *** Bright Tin 1-66425-2 1-66424-1 — — .040-.0601 Gold/Nickel2 91515-16 66425-7 66424-7 66429-3 66428-3 466598- *** 1.02-1.52 Sel. Gold/Nickel3 30-26 0.05-0.15 66425-8 66424-8 66429-4 66428-4 Gold/Nickel2 .014-.0301 66393-7 66394-7 — — 90225-2 6 466585-3*** Sel. Gold/Nickel3 0.36-0.76 66393-8 66394-8 66406-4 66405-4 Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7 91515-16 466321- *** Gold/Nickel2 66106-7 66108-7 66107-3 66109-3 .035-.0551 or 26-24 0.12-0.2 or Sel. Gold/Nickel3 66106-8 66108-8 66107-4 66109-4 0.89-1.40 58495-1* 466908-2*** Sel. Gold/Nickel4 — 66108-1 — 66109-1 Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9 Gold/Nickel2 91515-16 .040-.0801 66102-8 66104-8 66103-3 66105-3 466323- *** 66102-9 66104-9 66103-4 66105-4 or or 1.02-2.03 Sel. Gold/Nickel3 2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2*** Sel. Gold/Nickel4 — 66104-1 — 66105-1 24-20 0.2-0.6 466383-4*** Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 .060-.120 5 91542-16 or 466979-1*** Sel. Gold/Nickel3 1.52-3.05 66564-8 66563-8 66566-4 66565-4 or 567363- *** Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0 91523-16 466324- *** Gold/Nickel2 66332-7 66331-7 66400-3 66399-3 .080-.1001 or or Sel. Gold/Nickel3 66332-8 66331-8 66400-4 66399-4 2.03-2.54 90225-2 6 466942-1*** Sel. Gold/Nickel4 — 66331-2 — 66399-2 1-66098-9S Bright Tin 1-66100-9 1-66099-5 1-66101-9 1-66098-8 91505-16 or 466325- *** .080-.1001 Gold/Nickel2 18-16 0.8-1.4 66098-8 66100-8 66099-3 66101-3 91523-16 or or 2.03-2.54 Sel. Gold/Nickel3 58495-1* 466906-1*** 66098-9 66100-9 66099-4 66101-4 Sel. Gold/Nickel4 66098-6 — 66099-1 — 1-66359-4 1-66358-6 1-66361-2 1-66360-2 Bright Tin .080-.1001 1-66359-5 1-66358-8 66361-7 66360-7 466326- *** Gold/Nickel2 66359-9 66358-9 66361-3 66360-3 91519-16 2.03-2.54 or 1-66359-0 1-66358-0 66361-4 66360-4 Sel. Gold/Nickel3 466923-2*** 18-14 0.8-2.0 1-66359-2 1-66358-3 66361-8 66360-8 Sel. Gold/Nickel4 — 66358-1 — 66360-1 66598-9 466958-1*** .110-.150 5 Bright Tin 66597-8 66602-8 66601-9 91521-16 1-66598-0 or 2.79-3.81 Sel. Gold/Nickel3 567364- *** 66597-2 66598-2 66602-2 66601-2 1Overall insulation crimp diameter, including crimp barrel, must not 5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- SStandard reeling of strip form contacts. exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only. Note: 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System. min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] 3.000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). remainder, over .000050 [0.00127] min. nickel. and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) 4.000030 [0.00076] gold in the mating area, with gold gradient on actuated). ***Call Technical Support for Machine Applicator Part Numbers. remainder, over .000050 [0.00127] min. nickel. 17 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) [.0625+.0010 Enhanced High Current Spring, –.0020 Dia. [1.588+0.025 Spring, Stainless Steel Type III+, Crimp, Snap-In Stainless Steel ] Pin Body –0.051 .390 Ferrule, Brass, [9.91] Min. Nickel Flash Pin .113 Max. [2.87] Dia. Pin Socket .530±.010 [13.46±0.25] Material and Finish — See chart. Related Product Data Contact Body—Copper Nickel Alloy Application Tooling — Pages 76-79 Socket Retention Spring—Stainless steel Technical Documents 114-10004 Application Specification 108-10024-2 Product Specification Contact Size 16—Pin Diameter .062 [1.57] Wire Size Strip Form Loose Piece Tooling Part No. Ins. Contact Range Contact No. Contact No. Dia. Loose Piece Strip Form Finish mm2 Range AWG Pin Socket Pin Socket Hand Tool Applicators 466326- *** Gold 1-66359-6 1-66358-9 1-66361-4 1-66360-4 .080-.1001 or 91519-13 2.03-2.54 Tin 1-66359-9 2-66358-1 1-66361-6 1-66360-6 466923-2*** 18-14 0.8-2.0 466958-1*** Gold 1-66597-0 1-66598-1 66602-9 1-66601-0 .110-.1502 91521-13 or 2.79-3.81 Tin 1-66597-1 1-66598-2 1-66602-0 1-66601-2 567364- *** 1 Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2 Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. 3 To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). ***Call Technical Support for Automatic Machine Applicator Part Numbers. Ratings Voltage: 250 Volts AC/DC 600 Volts AC/DC, Series I, VDE tested and select loaded only Base Current: Type III+ contacts: 17 amperes, 30ËšC temperature rise with single contact on 14 AWG wire Enhanced High Current Type III+ contacts: 25 amperes, 30ËšC temperature rise with single contact on 14 AWG wire Temperature: -55ËšC to +105ËšC VDE 0627: XA/630/4KV/2 - Series I, VDE tested only Multiplication Rating Factor (F) Type III+ Contacts (Note: 1 = 17 amperes) Percent Connector Loading Single Circuit 50% 100% Shell Size Wire Size Wire Size Wire Size 30 AWG 14 AWG 30 AWG 14 AWG 30 AWG 14 AWG 11-4 .291 1 .212 .905 .140 .684 13-9 .278 .995 .175 .750 .134 .567 17-16 .270 .990 .146 .625 .127 .472 23-24 .281 .985 .138 .550 .120 .416 23-37 .275 .985 .131 .497 .114 .376 Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes) Percent Connector Loading Single Circuit 50% 100% Shell Size 14 AWG 14 AWG 14 AWG 11-4 .880 .840 .640 13-9 .880 .640 .480 17-16 .880 .520 .400 23-24 .880 .520 .400 23-37 .880 .440 .320 18 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Grounding Pin Type III+ (Precision (make first - break last) Formed, Crimp) Contact Size—16 Related Product Data Pin Diameter—.062 [1.57] Performance Characteristics—Page 6 Application Tooling—Pages 76-79 CPC Technical Documents—Page 80 Material and Finish Contact Body—Copper alloy, plated Series1 tin or gold Spring—Stainless steel Ins. Strip Form Loose Piece Grounding Pin Part No. Wire Size Range Contact Dia. Applicator Hand Tool mm2 Finish AWG Strip Form Loose Piece Range1 Part No. Part No. Tin 164159-3 164162-1 .035-.055 91515-15 or — 0.12-0.2 26-24 Sel. Gold/Nickel4 58495-1* 0.89-1.4 164159-4 164162-2 Bright Tin 164160-3 164163-1 466323- *** 91515-15 or .045-.070 0.2-0.6 24-20 or 91505-15 or 1.14-1.78 Sel. Gold/Nickel4 164160-4 164163-2 466907-2*** 58495-1* 91523-15 or Tin 164161-3 164164-1 466741- *** .078-.098 0.8-1.4 18-16 or 91505-15 or Sel. Gold/Nickel4 1.98-2.49 164161-4 164164-2 680114-3*** 58495-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 4Gold flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area. 5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 539972-1. Material High Current Power Body—Copper alloy Contact—Size 16 Louvertac Band—Beryllium copper Retention Spring—Stainless steel The features of the High Current Size 16 contact have been designed to Finish retrofit into the existing Body—Silver AMP Connectors such as Louvertac Band—Gold CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30° T-Rise. The contact may be crimped onto 14 AWG wire with an AMP hand tool Part No. Contact Part Nos. Crimping Tool 601967-1. Use turret TH502 Wire Range Pin Socket Turret mm2 (1-601967-6) for the AWG Loose Tape Loose Tape Tool for for Piece Mounted Piece Mounted Pins Sockets pin and turret TH501 0.8-1.4 18-16 796964-1 796964-2 796966-1 796966-2 601967-1 1-601967-5 1-601967-5 (1-601967-5) for the socket. 2 14 193844-1 193844-2 193846-1 193846-2 601967-1 1-601967-6 1-601967-5 Extraction Tool Part No. 305183 19 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Type III+ (Precision Formed, Solder) Solder-Type (with Preformed Wire Barrel/Insulation Support) Contact Size—16 Pin Diameter—.062 [1.57] Material and Finish Contact Body—Copper alloy, plated tin or gold Spring—Stainless steel Related Product Data Pin Socket Performance Characteristics—Page 6 Technical Documents—Page 80 Solder-Tab Pin Socket Solder-Type Pin Socket Pin Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Wire Size Loose Piece Contact Range Contact No. Finish mm2 AWG Pin Socket Solder-Tab Gold/Nickel1 26-20 0.12-0.6 266182-1 266183-1 Gold/Nickel1 18-16 0.8-1.4 266180-1 266181-1 Duplex2 202236-7 202237-7 Solder Tab4 Bright Tin 202236-5 202237-5 1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. 2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3Bright tin on entire contact. 4Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 20 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Type II, Screw Machined, Crimp 1.087±.010 [27.61±0.25] Material .472±.005 Contact Body—Brass [11.99±0.13] Retention Spring—Stainless steel CPC Finish Series1 .062±.001 [1.57±0.03] Dia. Contact Body—.000030 [0.00076] Pin gold over .000050 [0.00127] .107 Spring Pin Body [2.72] Max. Dia. nickel. Gold thickness controlled Pin on socket O.D. Retention Spring—Stainless steel Related Product Data .795±.010 [20.19±0.25] Application Tooling—Pages 76-79 Spring Socket Socket Body Socket Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ Tooling Part No. Wire Size Tape Mounted Loose Piece Ins. Contact Tape Mounted Loose Piece Contact No.2 Range Contact No. Dia. Color Dies for Die Set for Range1 mm2 Code Hand AWG Pin Socket Pin Socket AMP-TAPETRONIC 626 Pneumatic Tool Machine 69875 Tool System .035-.055 201611-14 201613-15 201611-4 — Red/Red 0.89-1.40 91538-1* 90230-17 .048-.065 or 601967-1* 201334-14 201332-15 28-24 0.08-0.20 — — Red/Red 90249-2 1.22-1.65 .095-.110 601967-1* 202410-14 202411-15 —— Green — 2.41-2.79 .040-.062 91538-1* 201578-14 201580-15 201578-4 — Yellow/Red 1.02-1.57 or 58541-1* 90230-17 24-20 0.2-0.6 90249-2 .055-.088 201330-14 201328-15 201330-6 201328-9 Yellow/Red or 601967-1* 1.40-2.16 18 0.9-0.9 No. Ins. 91539-1* 202725-14 202726-14 90231-27 —— Blue — (Two) (Two) Support or 601967-1* .080-.105 90136-1* 202507-14 202508-15 —— —— — 2.03-2.67 or 601967-1* 200336-14 200333-14 90231-27 18-16 0.8-1.4 200336-6 200333-8 Blue/Blue 90250-1 91539-1* No Ins. 58541-1* ——204219-15,6 Support —Blue/Blue — ,6 —or 601967-1* 3212618-23 201570-14 201568-15 90231-27 201568-3 Violet/Blue 90250-1 91539-1- No Ins. 58541-1* 14 2 †,6,3212618-13,6,† Support 201570-2 — — — — — or 601967-1* 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2For AMP-TAPETRONIC Machine No. 69875, order contacts by Tape Mounted Contact No., plus packaging code “IM REEL” (5000 parts per reel). 3Grounding pin is used to provide a make-first/break-last condition when mating and unmating connector halves. 4Use turret TH502 (1-601967-6) with hand tool 601967-1. 5Use turret TH501 (1-601967-5) with hand tool 601967-1. 6Pin length is .630±.005 [16.002±.127] on these two pins. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Commercial PRO-CRIMPER II Hand Tool for field repair use only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. †Does not use Hand Tool 91539-1 or 601967-1. ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Insertion Tool Part No. 200893-2 (for insulation diameters .070 [1.78] or less). Extraction Tool Part No. 305183. 21 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Coaxial Contacts Subminiature Coax, Size 16 Precision Formed, Crimp 1.010 [25.65] Ref. Pin .650 Pin [16.51] Ref. Socket 0 .107+.005 .112+.005 A±.003 .250 –.000 ±.076 [2.845+.127] [2.718+.127] [6.35] Dia. –.000 Dia. Dia. .084 .086 [2.134] Ferrule .235 .120 [2.184] [5.969] Max. Part No. 5-225088-1—A [3.05] Dia. Socket Dia. .123 Ferrule Part No. 225088-3— A [3.12] Dia. Part No. 1-332057-0 Material Outer Shell—Brass per MIL-C-50 Center Conductor—Beryllium copper Selection Chart for Coaxial Cable per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) Tooling Part No. Loose Piece Inner Dielectric—Polypropylene Die Sets for Cable Size Contact Ferrule Hand Contact No. Hand Tool 69710-1 Retention Spring—Stainless steel per (RG/U) Finish Part No. Tool Pin Socket or 626 Pneumatic or Die Set* QQ-S-766 Tool System Ferrule—Copper per QQ-C-576 Gold/Nickel 226537-2 51565-2 Gold/Copper1 †1-332057-0† 69690-27 178, 196 69656-2 Gold/Nickel — 51565-5 Gold/Copper2 Finish Gold/Nickel Outer Shell, Center Conductor— 226537-2 51565-2 Gold/Copper1 196 †1-5-225088-1† — 69656-9 See charts (Double Braid) Gold/Nickel — 51565-5 Gold/Copper2 Ferrule†—Bright tin per MIL-T-10727 Gold/Nickel 226537-1 51565-1 Gold/Copper1 174, 188, 316 1-332056-0 696907-2 91911-3*-9 Gold/Nickel 226537-4 51565-4 Gold/Copper2 Related Product Data Gold/Nickel 226537-1 51565-1 Application Tooling—Pages 76-79 Gold/Copper1 174 1-5-225088-3 — 69656-7 (Double Braid) Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 69690-17 179, 187 1-332056-0 91911-4* Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 187 †1-5-225088-1† — 69656-8 (Double Braid) Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 161 1-332056-0 —— Gold/Nickel 226537-4 51565-4 Gold/Copper2 1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). †Does not use Hand Tool 91539-1 or 601967-1. *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Extraction Tool Part No. 305183 22 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Coaxial Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Subminiature Coax, Size 16 Precision Formed, Crimp Tooling Part No. Loose Piece (Continued) Die Sets for Wire Size Contact Hand Contact No. Ferrule Hand Tool 69710-1 mm2 Finish Tool AWG Part No. Pin Socket or 626 Pneumatic or Die Set* Tool System Finish Gold/Nickel 226537-3 51565-3 Gold/Copper1 Ferrule†—Bright tin per 30 0.05 1-332057-0† 69690-27 69656-2 MIL-T-10727 (Twisted Pair, Solid) CPC Gold/Nickel 226537-6 51565-6 Gold/Copper2 Series1 Gold/Nickel 226537-3 51565-3 Gold/Copper1 Related Product Data 28 0.08-0.09 1-332057-0† 696907-2 91911-3*-2 (Twisted Pair, Solid) Gold/Nickel 226537-6 51565-6 Application Tooling—Pages 76-79 Gold/Copper2 Gold/Nickel 28 0.08-0.09 69690-17 226537-3 51565-3 91911-4* Gold/Copper1 (Twisted Pair, 1-332057-0† oror Stranded 7 Str., Gold/Nickel 69690-27 69656-2 226537-6 51565-6 Gold/Copper2 .0050 [0.13] Dia.) Gold/Nickel 26 0.12-0.15 226537-3 51565-3 Gold/Copper1 (Twisted Pair, Solid 1-332057-0† 696907-2 91911-3*-2 or Stranded 7 Str., Gold/Nickel 226537-6 51565-6 Gold/Copper2 .0063 [0.16] Dia.) Gold/Nickel 226537-1 51565-1 26 0.12-0.15 Gold/Copper1 1-332057-0† 69690-37 69656-3 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) 226537-4 51565-4 Gold/Copper2 1.000030 [0.00076] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000030 [0.00076] gold over .000100 [0.00254] copper—pin center conductor. 2.000050 [0.00127] gold over .000050 [0.00127] nickel—outer shell and socket center conductor; .000050 [0.00127] gold over .000100 [0.00254] copper—pin center conductor. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). *Used with PRO-CRIMPER II Hand Tool Frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183. 23 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Contact Arrangements, Series 1 .093 .093 Shell Sizes 11 and 13 [2.36] [2.36] .150 .150 .185 .185 .000 .000 [3.81] [3.81] [4.7] [4.7] .110 .110 [2.79].000 [2.79] 1 2 .160 [4.06] .150 [3.81] .110 [2.79] 3 5 .000 .000 .000 6 7 .110 [2.79] .150 [3.81] .160 [4.06] .155 [3.94] Arrangement 13-7 Arrangement 13-9 Arrangement 11-4 Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Shell Size 17 .000 .000 .150 .150 .193 .043 .032 .182 [3.81] [3.81] [4.9] [1.09] [0.81][4.62] .197 .197 [5] .000 [5] .225 .075 .075 .225 .268 .118 .107 .257 [5.72] [1.90] [1.90] [5.72] [6.81] [3] [2.72] [6.53] .260 [6.6] .205 [5.21] .197 [5] .130 [3.3] .075 [1.91] .000 .000 .000 .075 [1.91] .130 [3.3] .197 [5] .205 [5.21] .260 [6.6] .150 [3.81] .150 [3.81] Arrangement 17-9 Arrangement 17-14 Arrangement 17-16 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] Max. Wire Ins. Dia. = .100 [2.54] Shell Size 23 .364 .182 .182 .364 [9.25] [4.62] .000 [4.62] [9.25] .375 .225 .075 .075 .225 .375 .394 .197 .197 .394 [9.52] [5.72][1.90][1.90] [5.72][9.52] .000 [10.01] [5] [5] [10.01] .455 .273 .091 .091 .273 .455 .450 .300 .150 .150.300 .450 [11.56] [6.93] [2.31] [2.31] [6.93] [11.56] .296 .098 .098 .296 [11.43][7.62] [3.81].000 [3.81][7.62][11.43] [7.52] [2.49] [2.49] [7.52] .342 [8.69] .390 [9.91] .316 [8.03] .260 [6.6] .171 [4.34] .158 [4.01] .130 [3.3] .000 .000 .000 .130 [3.3] .158 [4.01] .171 [4.34] .260 [6.6] .316 [8.03] .390 [9.91] .342 [8.69] .150 [3.81] .182 [4.62] Arrangement 23-19 Arrangement 23-24 Arrangement 23-37 Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .150 [3.81] Max. Wire Ins. Dia. = .100 [2.54] Note: Contact arrangements shown are for pin mating face (plug or receptacle). Socket mating face is mirror image. 24 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Component Dimensions, Series 1 G ±.025 Square Flange Receptacle [±0.64] F ±.010 J Dia. [±0.25] Panel Thk. .125 [3.18] Max. F ±.010 [±0.25] D ±.010 E Max. [±0.25] CPC *H +.007 Dia. –.000 [+0.18] Series1 Thread Size (See chart) Panel Cutout A Max. B ±.015 [±0.38] C ±.010 [±0.25] Free-Hanging Receptacle A Max. B ±.015 [±0.38] C ±.010 [±0.25] D ±.010 E Max. L Max. [±0.25] K Thread Size Max. (See chart) Plug M Max. N Max. Thread Size (See chart) Dimensions Shell Thread Sex Size Size ABCDEFGHJKL MN 1.070 1.365 Rev. 27.18 34.67 .420 .094 .687 .740 .844 1.125 .125 .840 .817 .935 .975 5/8-24 11 10.67 2.39 17.45 18.8 21.44 28.58 3.18 21.34 20.75 23.75 24.77 UNEF-2A 1.350 1.080 Std. 34.29 27.43 1.350 .420 .094 .812 .879 .969 1.281 .125 .979 .874 1.072 1.080 1.105 3/4-20 13 Std. 34.29 10.67 2.39 20.62 22.33 24.61 32.54 3.18 24.87 22.2 27.23 27.43 28.07 UNEF-2A 1.070 1.365 Rev. 27.18 34.67 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.349 15/16-20 17 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 34.26 UNEF-2A 1.350 1.080 Std. 34.29 27.43 1.070 1.365 Rev. 27.18 34.67 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.788 1-3/8-18 23 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 45.42 UNEF-2A 1.350 1.080 Std. 34.29 27.43 25 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 Square Flange Receptacle CPC Connectors, Series 2 *G ±.035 for Cable or Panel Mount [±0.64] (Accepts Size 20 DM or DF Crimp, *F ±.010 *J Dia. [±0.25] Panel Thk. Snap-In Contacts) .125 [3.18] Max. *F ±.010 *D ±.010 *E Max. [±0.25] [±0.25] *H +.007 Dia. –.000 [+0.18] *Thread Size (See chart) *A Max. Panel Cutout *B ±.015 [±0.38] *C ±.010 [±0.25] *Note: See page 32 for callout dimensions Listed part numbers are for Free-Hanging Receptacle connectors only; contacts must be ordered separately. *D ±.010 *L Max. *E Max. [±0.25] Material Housing—Thermoplastic, 94V-0 rated, black *Thread Size *B ±.015 [±0.38] *K Max. (See chart) *C ±.010 *A Max. [±0.25] Related Product Data Contacts—Pages 29-30 Plug Contact Arrangement—Page 31 *M Max. Component Dimensions—Page 32* Accessories—Pages 38-42 Performance Characteristics— Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Size 20 DM or DF pin contacts, Plugs accept Size 20 DM or DF socket contacts) Square Flange Receptacle Free-Hanging Arrangement Plug With Mounting With Threaded Receptacle Inserts1 Holes 11-8 205841-1 205841-3 205841-2 205838-1 11-9 206486-1 206852-8 206486-2 206485-1 17-28 205840-3 205840-4 206152-1 205839-3 23-63 205843-1 — 205843-2 205842-1 1Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Size 20 DM or DF socket contacts, Plugs accept Size 20 DM or DF pin contacts) Square Flange Receptacle Free-Hanging Arrangement Plug With Mounting With Threaded Replacement Coupling Rings Receptacle Inserts1 Holes Shell Size Part No. 11-8 206433-1 206433-3 206433-2 206434-1 11 213811-1 17-28 206038-1 206038-4 206038-2 206039-1 17 213810-1 23-57 206438-1 — 206438-2 206437-1 23 213812-1 1Four 4-40 threaded inserts per receptacle. Note: For Standard and Reverse Sex Connectors the maximum wire insulation diameter is .068 [1.73]. 26 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 (Continued) Receptacles, Printed Circuit Board Mount with .025 [0.64] sq. solder tails A B Material and Finish CPC Housing—Thermoplastic, 94V-0 rated, black Series2 Standard Sex (Posted Pin Contacts) Contacts— Arrangement Receptacle Assemblies Dimensions Contact A—Duplex plated gold flash on entire Finish Shell No. of Mounting 4-40 Threaded contact with .000030 [0.00076] min. A B Inserts1 Code Size Positions Holes gold on contact engagement area, .125 .230 tin on the termination area, all over 1-206852-2 — A 3.18 5.84 11-9 .000050 [0.00127] min. nickel under- .352 .230 1-206852-1 — A plating 8.94 5.84 B—Plated gold flash on the entire .125 .230 1-207369-1 — A contact, tin on the termination area 3.18 5.84 17-28 .352 .230 1-207369-3 — A 8.94 5.84 .227 .338 Related Product Data 1-206455-2 — A 5.77 8.59 23-63 Contact Arrangement—Page 31 .449 .338 1-206455-1 — A 11.40 8.59 Performance Characteristics— Page 6 1Four 4-40 threaded inserts per receptacle. Technical Documents—Page 80 Accessories—Pages 38-42 Reverse Sex (Posted Socket Contacts) Arrangement Receptacle Assemblies Dimensions Contact Finish Shell No. of Mounting 4-40 Threaded AB Inserts1 Code Size Positions Holes .352 .285 1-208657-1 — A 8.94 7.24 11-8 .574 .230 — 1-208657-0 A 14.58 7.24 .125 .230 1-207216-6 — B 3.18 5.84 17-28 .352 .230 1-207216-7 — A 8.94 5.84 .232 .333 23-57 1-796329-1 — A 5.89 8.46 1Four 4-40 threaded inserts per receptacle. Other Available Posted Contacts Tyco Electronics can make available contacts with various solder tail .125 [3.18] Min. lengths for loading into the .574 [14.58] Max. standard or reverse sex, square flange receptacles for applications requiring custom solder tail lengths. 27 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 2 (Continued) Square Flange Feed-Thru Receptacles Special CPC Connectors, (with Permanently Sealed .040 [1.02] Dia. Solid Pins) Series 2 (Pressure rated up to 30 psi) E ±.025 G Dia. [±0.64] D ±.010 Panel Thk. [±0.25] .125 Max. [3.18] B ±.010 [±0.25] D ±.010 [±0.25] Pin Both Sides F +.007 Dia. –.000 [+0.18] C ±.010 [±0.25] Panel Cutout A Max. Listed plug connector part numbers H Max. are for connectors only; contacts must be ordered separately. Plug Material J Max. Housing—Thermoplastic, 94V-0 rated, black Feed-Thru Contacts—Copper alloy, Thread Size plated gold over nickel (See chart) Related Product Data Socket Contacts (for Plugs)— Dimensions Arrangement Thread Pages 29-30 No. Size ABCDEFGHJ Contact Arrangement—Page 31 1.035 .688 .188 .844 1.125 .125 .840 .800 .975 5/8-24 11-8 26.29 17.48 4.78 21.44 28.58 3.18 21.34 20.32 24.77 UNEF-2A Performance Characteristics— 1.040 1.050 .188 1.125 1.435 .150 1.210 .800 1.349 15/16-20 Page 6 17-28 26.42 26.67 4.78 28.58 36.45 3.81 30.73 20.32 34.26 UNEF-2A Accessories—Pages 38-42 Technical Documents—Page 80 Part Numbers Standard Reverse Square Flange Arrangement Numbering Numbering Feed-Thru No. Plug Plug Receptacle 11-8 205838-1 206460-1 206458-1 17-28 206125-1 206126-1 206127-1 Note: One plug must have standard numbering of cavities, and the other plug must have reverse numbering of cavities. 28 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts With Insulation Support Size 20 DF, Precision Formed, .085 [2.16] Dia. Crimp Contacts Max. Contact Size—20 Pin Diameter—.040 [1.02] *Test Current—7.5 ampere (Single contact, free-air test current; not to be construed as contact rating .390 [9.91] current. Use only for testing.) .575 [14.61] *Note: Total current capacity of each contact in any given connector is dependent on the heat rise resulting from the combination of electrical loads .0400±.0015 [1.02±0.034] Dia. of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See page 8. CPC Series2 .150 [3.81] Localized Gold Plate Area Pin Pin .370 [9.34] .555 [14.1] Socket .085 [2.16] Dia. Material Max. Pin Body—Brass Socket—Phosphor bronze Contact Finish .100 [2.54] A—Select gold flash over nickel Localized Gold Plate Area Socket on entire contact, with additional .000030 [0.00076] gold on Color Contact Part Nos. Wire Ins. Contact Tooling mating end Code Size Dia. Code Pin Socket Strip Form Hand B—Duplex plated .000030 (Loose Range Max. Finish Applicator†† Tool Strip Form Loose Piece Strip Form Loose Piece Piece) [0.00076] gold on mating end, tin on termination end, with entire A 66507-3 66507-9 66505-3 66505-9 466423- †† contact nickel underplated B 1658540-4 1658540-5 1658538-2 — .040 Blue 91503-15 or 466901-1†† C—Gold flash over nickel on entire 1.02 Dot 28-24 C 66507-4 1-66507-0 66505-4 1-66505-0 or 1016015-1†† AWG contact D 1658540-1 1658540-2 1658538-3 5-66505-9 [0.08-0.2 D—Duplex plated gold flash on A 66682-2 66682-4 66683-2 66683-4 mm2] 466758-2†† .060 Black mating end, tin on termination end, or 466963-1†† 91549-15 B 5066682-9 — 1-5066683-0 — 1.52 Dot or 567804-1†† with entire contact nickel D 5066682-6 — 5066683-7 — underplated A 745254-2 745254-6 745253-2 745253-6 26-22 466968-1†† B 1658544-2 1658544-1 1658543-2 1658543-1 AWG .050 Yellow Related Product Data 91525-15 or 567036- †† [0.12-0.4 1.27 Dot C 745254-3 745254-7 745253-3 745253-7 or 567849-1†† Application Tooling—Pages 76-79 mm2] D 1658544-3 1-745254-6 1658543-3 1-745253-6 Technical Documents—Page 80 A 66506-3 66506-9 66504-3 66504-9 466422- †† 24-20 Product Specification—108-40005 or 466900-1†† B 1658539-1 1658539-3 1658537-3 1658537-4 AWG .060 Red 91503-15 or 567801-1†† [0.2-0.6 1.52 Dot C 66506-4 1-66506-0 66504-4 1-66504-0 or 1016002-1†† mm2] Insertion/Extraction Tool D 1658539-2 1658539-4 1658537-1 1658537-2 Part No. 91285-1 5To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Instruction Sheet—408-9404 Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 This tool includes interchangeable (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). tips to Insert/Extract: ††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines, Size 22, 28-22 AWG contact Technical Support. [0.08-0.03 mm2] Crimp Contacts Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm2] (Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm2] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2. Size 20, 28-20 AWG [0.08-0.6 mm2] Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System. Crimp and Solder Cup Contacts Size 20, Posted Contacts 29 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Signal Contacts (Continued) Size 20 DM, Screw-Machined, Crimp Contacts Pin Diameter—.040 [1.02] Test Current*—7.5 amperes (Single Pin Socket contact, free-air test current; not to be M39029/64-369 M39029/63-368 construed as contact rating current. (Supersedes M24308/11-1) (Supersedes M24308/10-1) Use only for testing.) Tape Mounted Wire Size Loose Piece Contacts Hand Tool Nos. Positioner Nos. Contacts2 Ins. Dia. Contact Range1 Material and Finish Military Part Military Part Military Part (Max.) Configuration Part AWG mm2 No. (M39029/) No. (M22520/) No. (M22520/) No. No. Pin Body—Copper alloy per Pin 205089-2 64-369 205089-1 QQ-B-626 24-20 0.2-0.6 .068 02-01 601966-1 2-08 601966-5 1.73 Socket 205090-2 63-368 205090-1 Socket Body—Beryllium copper per QQ-C-530 1Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. 2.000015 [0.00038] gold in the mating area over .000050 [0.00127] nickel. Socket Sleeve—Passivated stainless steel per QQ-S-766 Plating pin and socket body— .000050-.000100 [0.00127-0.00254] .085 [2.16] Dia. min. gold over .000100-.000150 Max. [0.00254-0.00381] min. copper Gold plating per MIL-G-45204 Copper plating per MIL-C-14550 .133 .390 [9.58] [9.91] Max. .580 [14.73] Type 20 DF, Solder Contacts Pin Diameter—.040 [1.02] .0400±.0015 [1.02±0.034] Dia. Test Current*—7.5 amperes (Single contact, free-air test current; not to be construed as contact rating current. Use .150 only for testing.) [3.81] Localized Gold Plate Pin Area Material and Finish Pin—Brass, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end Socket—Phosphor bronze, plated gold flash over nickel on entire contact with additional .000030 [0.00076] min. gold on mating end .560 [14.23] Ref. *Note: Total current capacity of each contact in a given connector is .085 [2.16] Dia. dependent on the heat rise resulting from the combination of electrical Max. loads of all contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. See .070 page 8. [1.78] Dia. Socket Max. Strip Form Loose Piece Contact No. Contact No. Pin Socket Pin Socket 66570-2 66569-2 66570-3 66569-3 Note: Contacts to be soldered to wire before being inserted into housing, 18 AWG [0.8 - 0.9 mm2] max. wire size. 30 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Contact Arrangements, Series 2 Note: Contact arrangements Shell Size 11 shown are of pin mating face .062 .062 (plug or receptacle). Socket [1.57] [1.57] mating face is mirror image. .124 .124 [3.15] .000 [3.15] .124 [3.15] .141 [3.58] .033 [0.84] .000 [.334 Dia. .091 [2.31] [8.48] 45° Arrangement 11-8 Arrangement 11-9 Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73] Shell Size 17 CPC .248 .124 .124 .248 [6.3] [3.15] .000 [3.15] [6.3] Series2 .186 .062 .310 .062 .186 .310 [7.87] [4.72] [1.57] [1.57] [4.72] [7.87] .294 [7.47] .170 [4.32] .062 [1.57] .000 .062 [1.57] .170 [4.32] .124 [3.15] .294 [7.47] Arrangement 17-28 Max. Wire Ins. Dia. = .068 [1.73] Shell Size 23 .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87] [4.72][1.57] [1.57] [4.72][7.87] [11.02] .372 .248 .124 .124 .248 .372 [9.45] [6.3] [3.15].000 [3.15] [6.3] [9.45] .496 .372 .248 .124 .124 .248 .372 .496 [12.6] [9.45] [6.3] [3.15] .000 [3.15] [6.3] [9.45] [12.6] .434 .310 .186 .062 .062 .186 .310 .434 [11.02] [7.87][4.72][1.57] [1.57][4.72][7.87] [11.02] .448 [11.38] .443 [11.25] .340 [8.64] .319 [8.1] .232 [5.89] .212 [5.38] .108 [2.74] .105 [2.67] .000 .000 .019 [0.48] .108 [2.74] .143 [3.63] .232 [5.89] .250 [6.35] .340 [8.64] .357 [9.07] .448 [11.38] .464 [11.79] .124 [3.15] .124 [3.15] Arrangement 23-57 Arrangement 23-63 Max. Wire Ins. Dia. = .068 [1.73] Max. Wire Ins. Dia. = .068 [1.73] 31 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Component Dimensions, Series 2 Square Flange Receptacle G ±.025 [±0.64] F ±.010 J Dia. [±0.25] Panel Thk. .125 [3.18] Max. F ±.010 D ±.010 E Max. [±0.25] [±0.25] *H +.007 Dia. –.000 [+0.18] Thread Size (See chart) A Max. Panel Cutout B ±.015 [±0.38] C ±.010 [±0.25] Free-Hanging Receptacle D ±.010 L Max. E Max. [±0.25] Thread Size B ±.015 K [±0.38] (See chart) Max. C ±.010 A Max. [±0.25] Plug M Max. N Max. Thread Size (See chart) Dimensions Arrangement Thread No. ABCDEF GHJKLMN Size 11-8 .809 .420 .094 .688 .630 .844 1.125 .125 .840 .817 .935 .800 .975 5/8-24 11-9 20.55 10.67 2.39 17.48 16 21.44 28.58 3.18 21.34 20.75 23.75 20.32 UNEF-2A 24.77 .809 .420 .094 1.050 .943 1.125 1.435 .150 1.210 1.161 1.310 .800 1.349 15/16-20 17-28 20.55 10.67 2.39 26.67 23.95 28.58 36.45 3.81 30.73 29.49 33.27 20.32 UNEF-2A 34.26 23-57 .924 .420 .156 1.438 1.515 1.438 1.750 .150 1.610 1.500 1.733 .915 1.788 1-3/8-18 23-63 23.47 10.67 3.96 36.53 38.48 36.53 44.45 3.81 40.89 38.1 44.02 23.24 45.42 UNEF-2A Note: All dimensions apply to both standard and reverse sex connectors. 32 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 3 Square Flange Receptacle CPC Connectors, Series 3 *G ±.025 [±0.64] *F ±.010 *J Dia. Panel Thk. [±0.25] .125 [3.18] Max. *F ±.010 *D ±.010 *E Max. [±0.25] [±0.25] *H +.007 Dia. –.000 [+0.18] *Thread Size Panel Cutout Listed part numbers are for (See chart) connectors only; contacts must *A Max. be ordered separately. *B ±.015 [±0.38] *C ±.010 [±0.25] Material Housing—Thermoplastic, 94V-0 rated, black Free-Hanging Receptacle *Note: See page 36 for Callout Dimensions *A Related Product Data Plug CPC Max. Contacts—Page 34–35 *B ±.015 [±0.38] Series3 Contact Arrangement—Page 35 *C ±.010 [±0.25] Component Dimensions—Page 36* Accessories—Pages 38-42 Performance Characteristics— Page 6 *D ±.010 *E Max. *L Max. Application Tooling—Pages 76-79 [±0.25] Technical Documents—Page 80 *K *Thread Size Max. (See chart) *M Max. Plug *N Max. *Thread Size (See chart) Standard Sex Connectors (Receptacles accept Type XII Male/pin contacts, Plugs accept Type XII Female/socket contacts) Square Flange Receptacle Free-Hanging Arrangement With With Plug Receptacle Threaded Inserts1 Mounting Holes 17-3 206036-2 213581-1 206207-1 206037-2 23-7 206137-1 206137-5 206137-2 206136-1 1Four 4-40 threaded inserts per receptacle. Reverse Sex Connectors (Receptacles accept Type XII Female/socket contacts, Plugs accepts Type XII Male/pin contacts) Square Flange Receptacle Free-Hanging Arrangement With With Plug Receptacle Threaded Inserts1 Mounting Holes 17-3 206425-1 206425-5 206425-2 206426-1 Replacement Coupling Rings 23-7 206227-1 206227-6 206227-2 206226-1 Shell Size Part No. 1Four 4-40 threaded inserts per receptacle. 17 213810-1 Note: Maximum wire insulation diameter is .220 [5.59]. 23 213812-1 33 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Power Contacts, Series 3 .615 Type XII, Precision [15.62] Formed, Crimp Material .230 [5.84] Max. Copper .978 Finish [24.84]Ref. A—Tin B—.000030 [0.00076] selective gold over .000030 [0.00076] nickel .230 [5.84] Max. C—.000100 [0.00254] silver plated contacts with lubricant added Male .287±.006 .027 [0.686] Ref. Test Current Rating [7.29±0.152] Silver or Gold—35 amperes ‡ Male Tin—15 amperes ‡ .637 [16.18] ‡Single contact, free-air test current; .185 [4.7] not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. .085 [2.16] .230 .200 [5.84] Max. [5.08] Min. Related Product Data 1.500 Ref. [38.1] Application Tooling—Pages 76-79 .287 [7.29] Technical Documents—Page 80 .027 .230 [5.84] Max. [0.686] Ref. Female .015 [0.38] Cutoff 1.267 [32.18] Ref. (Loose Piece Only) Female Extraction Tool Part No. 91019-3 Tooling Strip Form Contact Part Nos. Loose Piece Wire Size Ins. Die Set for Heavy Duty Contact Contact Heavy Duty Range1 Standard*** Dia. Hand Tool 69710-1 Miniature*** Part Nos. Finish Miniature Range or 626 Pneumatic mm2 Applicator AWG Male Female Male Female Male Female Tool System 66255-1 66740-7 66255-5 1-66740-2 66261-1 66740-8 A 266256-12 266256-52 266262-12 — — — 90145-23,7 16 1.25-1.4 66255-2 66740-5 66255-6 1-66740-1 66261-2 66740-6 .135-.160 and and B 567455- *** and 266256-22 266256-42 266262-22 3.43-4.06 — — — 90145-14,7 14-12 2-3 66255-7 66740-1 66255-8 1-66740-9 66261-4 66740-2 5C5 266256-62 266256-72 266262-42 — — — 66253-1 66741-7 66253-5 1-66741-2 66259-1 66741-8 A 266254-12 266260-12 — —— — 66253-2 66741-5 66253-6 1-66741-1 66259-2 66741-6 .190-.220 90140-17 10 5-6 B 567021- *** 266254-22 ———66260-22 2 4.83-5.59 — 66253-4 66741-1 66253-8 1-66741-9 66259-4 66741-2 5C5 266254-42 ———66260-42 2 — 1Wire strip length—.281 [7.14]. 2Ground contact. 3Die insert Part No. 90145-2 is for crimping 16 AWG [1.25-1.4 mm2] wire. 4Die insert Part No. 90145-1 is for crimping 14-12 AWG [2-3 mm2] wire. 5Recommended for high current/vibration applications where fretting corrosion is a problem. 7Die Set requires “C” Head Adapter Part No. 318161-1; Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without); and Power Unit Part No. 189721-2 (hand actuated) or 189722-2 (foot actuated). Extraction Tool No. 91019-3. ***Call Technical Support for Automatic Machine Applicator Part Numbers. 34 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Power Contacts, Series 3 (Continued) Material High Current Type XII Crimp Contacts Body—Copper Alloy The Multimate features of the High Louvertac Band—Beryllium Copper High Current Current Type XII contact have been Type XII Pin Retention Spring—Stainless Steel Part No. 193991-4 designed to fit into the existing AMP Finish High Current Connectors such as CPC (Circular Body—Silver Type XII Socket Plastic Connector), CMC (Circular Louvertac Band—Gold Part No. 193990-2 Plastic Metal-Shell Connector), G Series, M Series, and CMPC (Circular Multipin Connector) housings. An initial T-Rise test in free air has shown a 60 amp Extraction Tool Part No. 224155-1 capability with a 30° T-Rise with 8 gage wires. The contact may be Current Rating for 30°C Temperature Rise crimped onto 8 AWG wire with a 100% Energized Daniels Hand Tool M310 or AMP 3 Circuit Connector (Wire-to-Wire) P/N 356114-1 and Positioner TP1068 or AMP P/N 356119-1. Current-Carrying Capacity The graph shows current-carrying CPC capacity versus temperature rise for a fully energized 3 position CPC Series3 plug P/N 206037-2 and receptacle P/N 206036-2. These initial representative amperage ratings were conducted with 8 AWG wires that were 3 feet long. Contact Arrangements, Series 3 Shell Size 17 Shell Size 23 .343 .172 .172 .343 .000 [8.71] [4.37] [4.37] [8.71] .148 .148 .000 [3.76] [3.76] .296 [7.52] .107 [2.72] .000 .000 .213 [5.41] .296 [7.52] Arrangement 17-3 Max. Wire Ins. Dia. = .220 [5.59] Arrangement 23-7 Max. Wire Ins. Dia. = .220 [5.59] Note: Contact arrangements shown are of pin mating face (plug or receptacle). Socket mating face is mirror image. 35 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Component Dimensions, Series 3 Square Flange Receptacle G ±.025 [±0.64] F ±.010 Panel Thk. J Dia. [±0.25] .125 [3.18] Max. F ±.010 D ±.010 E Max. [±0.25] [±0.25] *H +.007 Dia. –.000 [+0.18] Thread Size Panel Cutout (See chart) A Max. Free-Hanging Receptacle B ±.015 [±0.38] C ±.010 [±0.25] Free Hanging Receptacle A Max. B ±.015 [±0.38] C ±.010 [±0.25] D ±.010 E Max. L Max. [±0.25] K Thread Size Max. (See chart) Plug M Max. N Max. Thread Size (See chart) Dimensions Arrangement Thread No. Size ABCDEFGHJKLMN 1.635 .420 .094 1.050 1.110 1.125 1.435 .150 1.210 1.161 1.310 1.645 1.349 15/16-20 17-3 41.53 10.67 2.39 26.67 28.19 28.58 36.45 3.81 30.73 29.49 33.27 41.78 34.26 UNEF-2A 1.635 .520 .156 1.438 1.510 1.438 1.750 .150 1.610 1.505 1.733 1.645 1.788 1-3/8-18 23-7 41.53 13.21 3.96 36.53 38.35 36.53 44.45 3.81 40.89 38.23 44.02 41.78 45.42 UNEF-2A Note: All dimensions apply to both standard and reverse sex. 36 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connectors, Series 4 Square Flange Receptacle (Accepts Type XII Male and Multimate pin contacts) CPC Connectors, Series 4, 1.750±.025 Panel Thk. [44.45±0.64] Standard Sex .125 1.438±.010 [3.18] Max. 1.610 [40.89] Max. [36.53±0.25] 1.510 Max. 1.438±.010 [38.35] Max. [36.53±0.25] 1.438±.010 [36.53±0.25] .150 +.007 –.000 [3.81+0.18] Dia. Thread Size 1-3/8-18 UNEF-2A Panel Cutout 1.635 [41.53] Max. .520±.015 Listed part numbers are for [13.21±0.38] .156±.010 connectors only; contacts must [3.96±0.25] be ordered separately. Free-Hanging Receptacle (Accepts Type XII Male and Multimate pin contacts) 1.635 [41.53] Max. Material .520±.015 NEW [13.21±0.38] Housing—Thermoplastic, 94V-0 rated, .000 black; 23-9M – Nylon 6/6, glass filled, .296 .079 .079 .296 .156±.010 [7.52] [2.01] [2.01][7.52] black [3.96±0.25] Related Product Data 1.510 Max 1.733 Max. 1.438±.010 [38.35] Max. [44.02] Max. [36.53±0.25] Contacts—Pages 17-21 and 34–35 .343 CPC Contact Arrangements—Below .172 [8.71] Accessories—Pages 38-42 [4.37] Thread Size 1.505 Max. Series4 .000 1-3/8-18 UNEF-2A [38.23] Max. Performance Characteristics— .172 Page 6 Plug (Accepts Type XII Female and Multimate socket contacts) [4.37] .343 1.645 Max. [8.71] Application Tooling—Pages 76-79 [41.78] Max. Technical Documents—Page 80 Arrangement 23-9M Replacement Coupling Ring 1.788Max. [45.42] Max. Shell Size Part No. Thread 23 213812-1 Size 1-3/8-18 UNEF-2A Contact Arrangements, No. of Cavities Square Flange Free-Hanging Arrangement Series 4 Plug Receptacle Receptacle Power Multimate Shell Size 23 1776247-21 23-9M 6 (POWERBAND) 3 — 206136-4 23-13M 5 (Type XII) 8 211825-1 211825-2 211824-1 Note: Contact arrangements shown are of pin mating face 23-16M 4 (Type XII) 12 207486-1 207486-2 207485-1 (plug or receptacle). Socket 23-22M 2 (Type XII) 20 206613-1 206613-3 206612-1 mating face is mirror image. 1Four 4-40 threaded inserts per receptacle. Note: Maximum wire insulation diameter is .150 [3.81] for Multimate contacts; .220 [5.59] for Power contacts. .276 .092 .092 .276 .364 .182 .182 .364 [7.01] [2.34][2.34][7.01] .255 .307 [9.25][4.62] .000 [4.62][9.25] [6.48] [9.4] .000 .455 .273 .091 .091 .273 .455 .407 .255 .307 .400 .184 .400 .407 .184 [11.56] [6.93][2.31][2.31][6.93] [11.56] [10.34] [6.48] [9.4] [10.16] [4.67] .000 [4.67] [10.16] [10.34] .382 [9.7] .407 [10.34] .400 [10.16] .360 [9.14] .316 [8.03] .316 [8.03] .254 [6.45] .158 [4.01] .158 [4.01] .000 .000 .000 .158 [4.01] .158 [4.01] .254 [6.45] .316 [8.03] .316 [8.03] .360 [9.14] .400 [10.16] .382 [9.7] .407 [10.34] Arrangement 23-13M Arrangement 23-16M Arrangement 23-22M Max. Wire Ins. Dia. = Max. Wire Ins. Dia. = Max. Wire Ins. Dia. = .150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts, .150 [3.81] for Multimate Contacts, .220 [5.59] for Power Contacts .220 [5.59] for Power Contacts .220 [5.59] for Power Contacts 37 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories Cable Clamps Standard Size Clamping Insert Cable clamps provide strain Clamping relief and can be used on Insert all series receptacles and plugs. Plug A ±.025 (See Note 3) [±0.64] Dia. Material Black thermoplastic heat-stabilized, Cable Clamp fire-resistant, self-extinguishing, UL 94V-0 rated B ±.030 [±0.76] Part No. Cable Dimensions Shell Thread O.D. Individually Bulk Size Size AB (Max.) Packaged Packaged* .825 1.250 .329 1-206062-7** 11 5/8-24 UNEF-2B 1-206062-4 20.96 31.75 8.36 (400) .950 1.400 .453 206966-9** 13 3/4-20 UNEF-2B 206966-7 24.13 35.56 11.51 (200) 1.125 1.400 .453 1-206070-0** 17 15/16-20 UNEF-2B 206070-8 28.58 35.56 11.51 (200) 1.600 1.555 .703 1-206138-0** 23 1-3/8-18 UNEF-2B 206138-8 40.64 39.5 17.86 (100) **Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell sizes 11-17, screw length .500 [12.7]; shell size 23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 11 cable clamps, one insert; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]— 5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5. Notes: 5. Cable clamp inserts not sold separately. The clamping area can be Large Size Clamping adjusted by reversing the Insert Clamping clamping insert as shown Insert below. ±.025 Plug A [±0.64] Dia.Dia. (See Note 3) Cable Clamp ±.030 B [±0.76] Part No. Cable Dimensions For additional information Shell Thread O.D. Individually Bulk Size Size concerning cable clamps, refer AB (Max.) Packaged Packaged* to Instruction Sheet .850 1.450 .453 206358-6** 11 5/8-24 UNEF-2B 206358-5 408-7582. 21.59 36.83 11.51 (200) 1.131 1.655 .703 207008-6** 13 3/4-20 UNEF-2B 207008-5 28.73 42.04 17.86 (100) 1.131 1.655 .703 1-206322-0** 17 15/16-20 UNEF-2B 206322-9 28.73 42.04 17.86 (100) 1.600 1.655 1.125 206512-6** 23 1-3/8-18 UNEF-2B 206512-5 40.64 42.04 28.58 (75) **Numbers in parentheses specify, in multiples, the minimum quantity of parts that can be ordered. **Packaging includes two screws: shell size 11, screw length .500 [12.7]; shell sizes 13-23, screw length .625 [15.88]. Notes: 1. Clamping areas adjustable by inverting or changing clamping inserts. The quantity of inserts supplied with each assembly is as follows: for size 23 cable clamps, four inserts; for all other cable clamps, two inserts. Notes: 2. Components for all cable clamps are packaged unassembled. This includes the cable clamp, two screws and the clamping inserts. Notes: 3. Cable clamps can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). 4. Replacement screws are available in the following sizes: 3/8 in. [9.52]—5019024-1, 1/2 in. [12.7]— 5019024-2, 5/8 in. [15.88]—5019024-3, 1 in. [25.4]—5019024-4, 3/4 in. [19.05]—5019024-5. Notes: 5. Cable clamp inserts not sold separately. 38 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Clamping Self-Centering Cable Clamp Insert (for Shell Size 23) The self-centering cable clamp is 1.600±.015 Dia. used in applications where strain [40.64±0.38] Dia. relief protection is required and Adjustable the cable or wire bundle is large Clamping Area and/or stiff. (See Note 1) Intermediate 1.663±.030 Material [42.24±0.76] Black thermoplastic, UL 94V-0 rated Part Numbers 207774-3 (individually packaged) Adjustable 207774-4 (bulk packaged) Clamping Area Cable (See Note 1) Clamping Clamp Insert Adjustable Minimum Clamping Area (See Note 1) Plug (See Note 3) Maximum Notes: 1. Clamping area is adjustable by inverting clamping inserts; maximum cable diameter is 1.125 [28.58]. Clamping 2. Components for cable clamp are packaged Insert unassembled. This includes the cable clamp, two screws (1.00 [25.4]) and the clamping inserts. 3. Cable clamp can be threaded directly onto plugs or receptacles, or onto back-shell extenders (page 40). Thread Size 1-3/8-18 UNEF-2B CPC Style B Style A Right-Angle Cable Clamps Part Number 213982-1 Kit Kit w/Cover Right-angle cable clamps are used (for Shell Size 13) in tight areas where typical 180° cable clamp strain reliefs will not fit. Material Body Clamping Nut Black thermoplastic, UL 94V-0 rated ConnectorAccessories Related Product Data Technical Documents — page 80 1.400±.070 [35.56±1.78](Assembled) 1.025 [28.04] Dia. Max. A Shell Dim. Cable O.D. Coupling Ring Part Number Size A Max. Thread Size Kit Kit w/Cover .900 .329 11 5/8-24 UNEF-2B 796379-2 1546347-2 [22.86] [8.36] 1.100 .453 13 3/4-20 UNEF-2B 796380-2 1546348-2 [27.94] [11.51] 1.200 .453 17 15/16-20 UNEF-2B 796381-2 1546349-2 [30.48] [11.51] 1.500 .703 23 1-3/8-18 UNEF-2B 796382-2 1546350-2 [38.10] [17.86] 39 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Back-Shell Extender (for Shell Size 23) A back-shell extender is used with a 1.620 cable clamp in applications where 1.200±.015 [41.15] [30.48±0.38] added length and/or additional wire Dia. Max. breakout are required. Material 1.450 Max. Black glass-filled thermoplastic [36.83] Max. Part No. 207055-1 Cable Clamp Thread Size 1-3/8-18 UNEF-2A Plug (See Note) Back-Shell Extender Thread Size 1-3/8-18 UNEF-2B Note: Back-shell extenders can be threaded directly onto plugs or receptacles and will accept cable clamps of the appropriate size (pages 38 and 39). Panel Mount Flanges D Dia. (for Plugs only) A ±.010 A panel mount flange is used in [±0.25] (2 Places) applications that require the plug B ±.015 C Dia. Max. half of a connector to be panel [±0.38] (2 Places) mounted. Material Black thermoplastic .156 [3.96] Ref. .280 [7.11] Panel Mount Flange Plug Dimensions Shell Part Size No. A B C D .844 1.125 .750 .125 11 207299-1 21.44 28.58 19.05 3.18 .969 1.280 .875 .125 13 207299-2 24.61 32.51 22.22 3.18 1.125 1.435 1.110 .150 17 207299-3 28.58 36.45 28.19 3.81 1.438 1.750 1.510 .150 23 207299-4 36.53 44.45 38.35 3.81 40 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Flexible Cable Boot and .850 Internal Cable Grip [21.59] .265 2.750±.031 .265 [6.73] Dia. 1.795 Dia. [6.73] Dia. [69.85±0.79] (for Shell Size 11) [45.59] Flexible cable boots, with internal cable grip installed, provide strain relief capabilities for jacketed cable .345 [8.76] Dia. .390 in applications where aesthetic .885 [9.91] [22.48] Dia. appearance is essential. They can be threaded onto plugs or Flexible Cable Boot Internal Cable Grip receptacles. Material Black thermoplastic Internal Cable Grip Plug Jacketed Cable Range Cable .150-.250 [3.81-6.35] Dia. Flexible Cable Boot Part Numbers 207489-1 (Cable Boot) 207490-1 (Cable Grip) CPC Flexible Cable Boot and Internal Cable Grip 1.795±.010 .050 .360 2.750±.031 A Dia. [1.27] [9.14] Dia. (for Shell Size 17) [45.59±0.25] [69.85±0.79] Flexible cable boots, with internal cable grip installed, provide strain 1.090 [27.69] relief capabilities for jacketed cable Dia. in applications where aesthetic ConnectorAccessories .400±.010 appearance is essential. They [10.16±0.25] .390 1.090±.010 Dia. [9.91] can be threaded onto plugs or [27.69±0.25] Dia. receptacles. Flexible Cable Boot Internal Cable Grip Material Black thermoplastic Internal Cable Grip Part Numbers Plug Jacketed Cable 207241-1 (Cable Boot) 207387-1 (Cable Grip) Flexible A Dia. = .325 [8.26] for cable range Cable Boot of .200-.250 [5.08-6.35] 207387-2 (Cable Grip) A Dia. = .385 [9.78] for cable range of .250-.350 [6.35-8.89] 41 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications CPC Connector Accessories (Continued) Keying Plugs Keying plugs are used to provide keying capabilities 1.000 for all connector series. [25.4] Keying plugs are used in socket cavities of standard sex plugs and reverse sex receptacles, except when used with sealing caps. Material Nylon, natural, UL 94V-2 rated Series 1 and Series 4 Keying Plug (for Types III+ and Subminiature COAXICON Contacts) Part No. 200821-1 .200±.010 [5.08±0.25] .053±.001 [1.35±0.03] Dia. .116 Max. [2.95] Dia. Material Polyphenylene oxide, white, UL 94V-1 rated Series 2 Keying Plug (for Size 20 DM and 20 DF Contacts) Part No. 206509-1 1.733 [44.01] Max. Material (206508-1) Nylon, natural, UL 94V-2 rated (207597-1) Thermoplastic, black, UL 94V-0 rated Series 3 and Series 4 Keying Plugs (for Type XII Contacts) Part Nos. 206508-1 (Socket Cavities)—Shown Above 207597-1 (Pin Cavities) 42 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors Product Facts Economical environmentally sealed connector designed for industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated UL 94V-0 Contains wire entry and peripheral seals AMP POWERBAND precision formed power contact (Series 5 and 6) Type III+ precision formed signal/low current contacts (Series 1 and Series 6) Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA The new Sealed One-Piece capability to provide this Performance Characteristics Circular Plastic Connectors product sealing to you in all meets the same are the latest product the shell sizes. If you don’t performance character- innovation to the sealed see your particular size istics as shown on page 6. CPC product family. This configuration, contact your Operating Temperature Range— One-Piece design allows for easy local Tyco Electronics -50°C to +125°C [-58ËšF to +257ËšF] assembly. The housing and Sales Engineer or call Tyco UL Voltage Rating— the seal are attached. A Electronics for the latest Series 1 600 V (AC or DC) Sealed newly designed wire entry information. Series 6 250 V (AC or DC) seal protects the rear of the .125 POWERBAND Power Contact – CPC 45 amps, single contact connector and a peripheral Industry Standards rating at 30°C T-Rise seal protects the connector Type III+ Contacts – interface. Simply crimp the One-Piece Sealed CPC 13 amps, single contact contact onto a wire and products meet – rating at 30°C T-Rise insert the crimped wire Connectors Flammability Rating— contact through the seal UL 94V-0 rated and into the housing cavity. IP 67 (Temporary Sealing Capability— The connector loads the immersion) Per IP 67 same as if the seal wasn’t Housing Material— there. All connector cavities High strength, impact Fluid Protection Against – come in a sealed condition. resistant thermoplastic diesel fuel, gear and No plugs are required if Fluid Resistance— engine lubricants, gasoline, you do not use a position Diesel fuel, gear and engine lubricants, anti-freeze, hydraulic fluid, cavity. We have the gasoline, anti-freeze, hydraulic fluid, water, salt sprays, etc. water 43 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors, Series 1 Sealed CPC Receptacles, Square Flange Receptacle (Uses Flange Seal Part No. 81665- on page 51) Special Series 1 with 1.705 1.125±.025 [43.31] Max. .844±.010 Pre-Installed, Bonded [28.58±0.64] [21.44±0.25] .420±.015 .094±.010 .844±.010 Peripheral Seal [21.44±0.25] Typ. [10.67±0.38 [2.39±0.25] 1.750±.025 [44.45±0.64] .844±.010 .687±.010 [17.45±0.25 Dia. .844±.010 [21.44±0.25] [21.44±0.25] Typ. Recommended Panel Cutout 1.705 [43.31] Max. Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must .935 .420±.015 .094±.010 [23.75] Dia. Max. be ordered separately. [10.67±0.38] [2.39±0.25] Material and Finish .687±.010 17.45±0.25 Dia. .817 [20.75] Max. Housing—Thermoplastic, UL 94V-0 rated, black Seal—Elastomer, gray Related Product Data Contacts—Pages 17-22 Plug .975 [24.77] Dia. Max. Contact Arrangement—Page 24 Component Dimensions— Size 11-4 shown; request Customer Drawings for other sizes Accessories—Pages 38-42 and 51-54 Performance Characteristics— Page 6 Application Tooling—Pages 76-79 Technical Documents—Page 80 1.425 [36.20] Max. Arrangement Square Flange Recptacle Free-Hanging Insulation Shell No. of With Mounting With Threaded Sex Plug Inserts1 Receptacle Diameter Size Positions Holes Standard 796095-2 – 796096-2 796094-2 .065-.100 [1.65-2.54] 11-4 Reverse 788154-2 – 788155-2 788153-2 .065-.100 [1.65-2.54] 13-9 Standard 788158-2 – 788159-2 788157-2 .065-.100 [1.65-2.54] 17-14 Reverse 796272-1 – 796273-1 796271-1 .065-.100 [1.65-2.54] Standard 796275-1 796275-3 796276-1 796274-1 .065-.100 [1.65-2.54] 17-16 Standard 796275-2 – 796276-2 796274-2 .040-.080 [1.01-2.03] 23-24 Standard 796190-1 – 796291-1 796188-1 .065-.120 [1.65-3.04] 23-37 Standard 796286-1 – 796287-1 796288-1 .065-.100 [1.65-2.54] 1Four 4-40 threaded inserts per receptacle. Assembly Accessories Wire Entry Seal Plug Seal Protectors are recommended to aid Part Number 208337-1 (Insert Pins) Part Number 796075-1 (6 per carrier strip) contact insertion through the wire entry .453 [11.5] seal. They are reusable. Part Number 208338-1 (Insert Sockets) Material—Polypropylene, natural 44 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications One-Piece Sealed Circular Plastic Connectors, Series 5 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) CPC Connectors, Series 5 Sealed – Reverse Sex 1.125±.010 [28.58±0.25] 1.050 1.105 [28.07] Dia. Max. [26.67] 1.435 Dia. [36.45] .094 [2.39] 1.125±.010 .514 [28.58±0.25] [13.06] 1.435 1.690 [36.45] [42.93] Max. Listed part numbers are for connectors only; contacts must 1.690 [42.93] Max. Plug be ordered separately. Material Housing—Nylon, glass-filled UL rated 94V-0, black 1.349 [34.26] Max. 1.105 [28.07]Dia. Dia. Related Product Data Contacts—Page 47 Accessories—Page 51 Application Tooling—Pages 76-79 Arrangement Technical Documents—Page 80 Insulation Square Flange Free-Hanging Shell No. of Plug Diameter Receptacle Receptacle Size Positions .095-.205 [2.41-5.21] 788189-1 796112-1 788188-1 17-3 .150-.265 [3.81-6.73] 788189-2 796112-2 788188-2 One-Piece Sealed Circular Plastic Connectors, Series 6 CPC Connectors, Series 6 1.625 Sealed Free-Hanging Receptacle [41.28] Max. Square Flange Receptacle 1.625 [41.28] Max. .520 .156 [13.21] [3.96] .520 .156 [13.21] [3.96] 1.728 [43.89] Max. 1.438 1.505 [38.23] Max. [36.53] 1.505 1.438 [38.23] Max. One-Piece Sealed CPC Connectors [36.53] 1.500 [38.10] Max. Listed part numbers are for 1.683 [42.75] Max. Plug connectors only; contacts must be ordered separately. Material 1.750 [44.45] 1.438 Housing—Nylon, glass-filled UL rated 1.783 [36.53] [45.29] Max. 94V-0, black Related Product Data Contacts—Pages 17-23 and 47 Arrangement Square Flange Insulation Diameter Free-Hanging Application Tooling—Pages 76-79 Sex Receptacle Plug Shell No. of Power Signal Receptacle Size Positions w/Mounting Holes Technical Documents—Page 80 .095-.205 .065-.100 Standard 796466-1 796207-1 796203-1 23-16 [2.41-5.21] [1.65-2.54] Reverse — 796330-1 796332-1 45 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors Product Facts Economical environmentally sealed connector designed for industrial applications Meets major Industrial Standards High strength, impact resistant thermoplastic housing, rated UL 94V-0 Contains wire entry, peripheral, and full interfacial seals AMP POWERBAND precision formed power contact (Series 5 and 6) Type III+ precision formed signal/low current contacts (Series 6) Other configurations in Series 1 can be made available, contact your local Tyco Electronics Sales Engineer or Tyco Electronics, Harrisburg, PA Sealed CPC connectors are (power/signal mix) sealed Performance Characteristics the latest additions to the connector configurations. Operating Temperature Range— Technical Documents growing family of AMP Other sizes are available in -50°C to +125°C [-58ËšF to +257ËšF] Instruction Sheet 408-4317 Two-Piece Sealed CPC Circular Plastic Connectors. a Series 1 (signal/low UL Voltage Rating— Connectors Sealed CPC connectors current) configuration. Series 5 600 V (AC or DC) Series 6 250 V (AC or DC) Product Specification were developed as part of Contact your local Tyco .125 POWERBAND Power Contact – 108-1579 Sealed CPC Connectors the Series 5 and 6 product Electronics Sales Engineer, 45 amps, single contact with Removable Contacts line, specifically to meet the or call Tyco Electronics for rating at 30°C T-Rise increasing demand for an the latest design Type III+ Contacts – economical environmentally information. 13 amps, single contact sealed connector. rating at 30°C T-Rise Industry Standards Sealed CPC connectors Flammability Rating— UL 94V-0 rated are designed to meet the Two-Piece Sealed CPC requirements of UL, CSA, Sealing Capability— connectors meet— Per IP 65 and VDE for IP65 environmentally sealed Housing Material— High strength, impact connectors used in resistant thermoplastic industrial applications. Fluid Resistance— In addition, sealed CPC Diesel fuel, gear and engine lubricants, connectors are designed gasoline, anti-freeze, hydraulic fluid, to meet the latest SAE and water ASAE requirements as outlined in the standards listed here. Sealed CPC connectors incorporated the latest technology in thermoplastic design and use the new AMP POWERBAND precision formed high current contact. Illustrated above are the Series 5 (power) and Series 6 46 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Sealed Circular Plastic Connectors Multimate Size 16 Contacts Precision formed signal/low current Pin Diameter—.062 [1.57] Test Current—13 amps max. .125 POWERBAND Contacts Precision formed high current Pin Diameter—.125 [3.175] Test Current—50 amps max. Type III+ Type II Precision Formed Contacts Screw-Machined Contacts Extraction Tool See pages 17-23 for complete product information and part numbers of Size 16 Part Number 318813-1 contacts applicable in Sealed CPC Connectors. (Instruction Sheet 408-4374) .125 .206 Serrations [5.23] Dia. [3.18] Material and Finish Dia. Contacts—Copper with beryllium copper spring Plating Code A — Post plated .000200 [0.00508] min. silver in mating area with .000050 Contact Extended1 [0.00127] min. silver on remainder of Strip .485 contact, all over .000050 [0.00127] min. [12.32] nickel .206 B — Post plated .000030 [0.00076] Standard [5.23] min. gold in mating area with gold flash .400 Dia. [10.16] on remainder of contact, all over .000050 [0.00127] min. nickel Related Product Data Application Tooling—Pages 76-79 Technical Documents—Page 80 .125 POWERBAND .125 POWERBAND Pin Contact Socket Contact Tooling Part No. Contact Part No. Heavy Duty Miniature (HDM) Die Sets for Wire Size Sealed CPC Connectors Contact Pin Strip Loose Piece Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 AWG/mm2 Finish Length Model G Machine, or 626 Pneumatic Tool Pin Socket Pin Socket Base Part No. 354500) System* A Standard 213845-1 213847-1 213845-3 213847-3 B Standard 213845-2 213847-2 213845-4 213847-4 14-12 680195-3 356612-1 Extended1 2-3 A 213845-5 — 213845-7 — Extended1 B 213845-6 — 213845-8 — A Standard 213841-1 213843-1 213841-3 213843-3 356611-1 (8 AWG) B Standard 213841-2 213843-2 213841-4 213843-4 10-8 680197-3 Extended1 5-8 356611-2 (10 AWG) A 213841-5 — 213841-7 — Extended1 B 213841-6 — 213841-8 — 1For use in One-Piece or Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. ‡Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 8. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and “C” Head adapter Part No. 318161-1. Specifically designed for MIL-Spec screw machined offer maximum production prototype or maintenance AMP CPC Connectors, Size 8 contact with the capabilities using standard and repair requirements, Series 5 and 6, the new economy of a stamped AMP bench-mount, semi- the .125 POWERBAND .125 POWERBAND contact and formed, strip-feed automatic termination contact is available in loose offers the performance of a contact. Strip-feed contacts equipment. For low volume, piece form. 47 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors, Series 5 CPC Connectors, Series 5 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) Sealed – Reverse Sex 1.435±.015 [36.45±0.38] 1.125±.010 [28.58±0.25] .280±.010 .420 Typ. [10.67] [7.11±0.25] 1.435±.015 [36.45±0.38] 1.090±0.15 1.050 1.125±.010 [27.69±0.38] [26.67] [28.58±0.25] Dia. Dia. Typ. .094 .065±.003 [2.39] Listed part numbers are for 1.675±.013 [1.65±0.08] connectors only; contacts must [42.54±0.33] Typ. be ordered separately. Typ. Free-Hanging Receptacle 1.146±.010 .280±.010 .420 Material [29.11±0.25] [10.67] [7.11±0.25] Housing—Nylon, glass-filled UL rated 94V-0, black 1.090±.015 1.050 1.295±.010 [27.69±0.38] [26.67] [32.89±0.25] Related Product Data Dia. Dia. Dia. Contacts—Pages 47 Accessories—Page 51 .094 .065±.003 Application Tooling—Pages 76-79 [2.39] 1.675±.013 [1.65±0.08] Technical Documents—Page 80 Typ. [42.54±0.33] Typ. Plug (With Full Interfacial Seal) Replacement Coupling Ring 1.349 .995 [34.26] Max. [25.27] Shell Size Part No. Dia. .280±.010 17-3 213810-1 [7.11±0.25] 1.609±.015 [40.87±0.38] Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Free-Hanging Arrangement Plug Receptacle Receptacle 17-3 - Connector 213889-2 213890-2 213905-1 17-3 - Wire Entry Seal Kit 213899-1 213899-1 213899-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Wire Entry Seals* *Cable clamp kit 213902-3 .880 [22.35] required. (Similar to 206322-9. Dia. See page 38 for dimensional detail of cable clamp) or cable clamp kit .325 When 213904-3. (Similar to 206070-8. [8.26] Flush See page 38 for dimensional detail Rear View Side View Rear View of cable clamp). Plugs Plugs/Receptacles Receptacles Note: Minimum insulation diameter is .156 [3.96]; Maximum insulation diameter is .260 [6.60]. 48 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors, Series 6 Square Flange Receptacle (Uses Flange Seal Part No. 81665-2 on page 51) CPC Connectors, Series 6 1.435±.015 Sealed – Reverse Sex [36.45±0.38] .280 1.125±.010 .420 [7.11] [28.58±0.25] [10.67] Typ. 1.435±.015 [36.45±0.38] 1.090 [27.69] Dia. 1.125±.010 [28.58±0.25] Typ. .094 .065 [2.39] [1.65] 1.675±.013 Listed part numbers are for [42.55±0.33] connectors only; contacts must Free-Hanging Receptacle be ordered separately. 1.146±.010 .094 .420 [29.11±0.25] [2.39] [10.67] Material Housing—Nylon, glass-filled UL rated 94V-0, black 1.295±.010 1.090±.015 [32.89±0.25] [27.69±0.38] Dia. Dia. Related Product Data Contacts—Pages 17-21 and 47 .065±.003 .280±.010 [1.65±0.08] Accessories—Page 51 1.675±.013 [7.11±0.25] Typ. Application Tooling—Pages 76-79 [42.55±0.33] Technical Documents—Page 80 Plug .995 [25.27] .280±.010 1.349 Max. [7.11±0.25] [34.26] Dia. Replacement Coupling Ring Shell Size Part No. 17-10 213810-1 1.609±.015 [40.87±0.38] Reverse Sex (Receptacles accept socket contacts, Plugs accept pin contacts) Square Flange Free-Hanging Two-Piece Sealed CPC Connectors Arrangement Plug Receptacle Receptacle 17-10 Connector 213893-2 213894-2 213906-1 17-10 Wire Entry Seal Kit 213900-1 213900-1 213900-1 Kit includes (1) Silicon Wire Entry Seal and (1) Pressure Plate. *Wire entry seals require cable clamp kits. Wire Entry Seal* .880 [22.35] Dia. *Cable clamp kit 213902-3 required. (Similar to 206322-9. See page 38 for dimensional detail .325 When of cable clamp) or cable clamp kit [8.26] Flush 213904-3. (Similar to 206070-8. See page 38 for dimensional detail Rear View Rear View Side View Receptacles Plugs Plugs/Receptacles of cable clamp). Note: Minimum insulation diameter is .156 [3.96]; maximum insulation diameter is .260 [6.60] for power contacts. Minimum insulation diameter is .060 [1.50]; maximum insulation diameter is .130 [3.30] for signal contacts. 49 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Sealed Circular Plastic Connectors, Special Series 1 Square Flange Receptacle (Uses Flange Seal Part No. 81665- on page 51) Sealed CPC Receptacles, Special Series 1 with Pre-Installed, Bonded Peripheral Seal E B A 4 Plc. Recommended Panel Cutout Free-Hanging Receptacle Listed part numbers are for connectors only; contacts must be ordered separately. D Material and Finish Housing—Thermoplastic, UL 94V-0 C rated, black Seal—Elastomer, gray Shell Dimension Size E Related Product Data .844 11 Contacts—Pages 17-21 21.44 .969 Contact Arrangement—Page 24 13 24.61 Accessories—Pages 38-42 and 51 1.125 17 Performance Characteristics— 28.58 Page 6 1.438 23 36.53 Application Tooling—Pages 76-79 Technical Documents—Page 80 Series I Receptacles with Peripheral Seal Mates with Arrangement Dimensions Dimensions Square Flange Part No. Free-Hanging Plug Part No. Shell No. of Part No. Sex With Mounting With Threaded C D A B Holes Inserts1 Size Positions Std. 206061-2 206153-2 206060-1 1.125 .607 – .935 .817 11-4 28.58 15.42 – 23.75 20.75 Rev. 206430-3 206430-4 206429-1 13-7 1.281 .812 Std. 211401-3 – 1.072 .874 – 211399-1 32.54 20.62 Std. 27.23 22.20 13-9 206705-3 208131-2 206705-4 206708-1 17-16 Std. 206036-4 – 206036-5 206037-1 1.435 1.050 1.310 1.161 36.45 26.67 33.27 29.49 17-14 Rev. 206043-4 – 206043-5 206044-1 23-24 Std. 206838-3 – 206838-4 206837-1 1.733 1.505 1.750 1.438 Std. 206151-3 44.02 38.23 206151-4 206150-1 44.45 36.53 – 23-37 – Rev. 206306-3 206306-4 206305-1 1Four 4-40 threaded inserts per receptacle. Notes: 1. For detailed performance data on peripheral seals, refer to Product Specification No. 108-10024. 2. Receptacles mate with Series 1 plugs found on page 10. Seal shown outside of connector for illustration purposes only. Receptacles with pre-installed, bonded peripheral seals are recommended for use in sealing/splash-proof applications, or where connectors will be subjected to vibration. 50 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Two-Piece Circular Plastic Connector Sealing Accessories Wire Entry Seal Kits for Plug and Receptacle Housings ±.010 A [±0.254] Material and Finish Dia. .075 [1.94] Seal—Silicon, black Pressure Plate—Nylon, black .250±.010 [6.35±0.25] Dia. Seal Pressure Plate Arrangement Insulation Dimension Kit for Kit for No. Dia. Range A Pins Sockets .075-.125 .681 13-9 213926-1 213925-1 1.91-3.18 17.30 .178-.265 .790 213899-1 213899-1 17-3 4.52-6.73 20.07 .178-.265 4.52-6.73 .790 17-10 213900-1 213900-1 20.07 .075-.125 1.91-3.18 .075-.125 .790 . 213919-2 213919-1 17-14 1.91-3.16 20.07 .075-.125 .790 213920-2 213920-1 17-16 1.91-3.16 20.07 Notes: 1. Kits include one Gang Seal and one Pressure Plate marked for cavity identification. Notes: 2. Arrangement No. 17-10 Insulation Dia. Range .176-.265 [4.52-6.73] for two holes, .075-125 [1.95-3.18] for eight holes. Sealed CPC Connectors One-Piece or Two-Piece Sealed CPC Sealing Accessories 1.500 [38.1] 1.125 [28.58] Flange Seals Shell Size Part No. 11 81665-3 13 81665-4 Material Neoprene, black 1.500 1.125 17 (shown) 81665-2 [38.1] [28.58] 23 81665-5 Related Product Data Dimensions—Shell Size 17 shown; request Customer Drawings for other sizes 51 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accessories A Sealing Caps for Receptacles only B ±.015 [±0.38] Sealing caps are used to protect exposed contacts of unmated 3.000±.030 receptacles. [76.2±0.76] .143 [3.63] Dia. Material and Finish Plastic Strap Cap—Thermoplastic, heat stabilized, fire resistant, self-extinguishing, 94V-1 rated, black Dimensions Shell Plastic Strap Metal Bead Chain Series Size Part No. Part No. A B Sealing Gasket—Neoprene, black .360 .927 Bead Chain—Steel, nickel plated 11 1 & 2 206903-1 208800-1 9.14 23.55 Bead Chain Coupling—Brass, plated .360 1.055 13 1 211870-1 213485-1 nickel 9.14 26.80 .360 1.295 17 1,2,& 3 207445-1 208652-1 9.14 32.89 1, 3, & 4 207446-1 208680-1 .460 1.728 23 11.68 43.89 2 207446-2 208680-2 A Min. Cable Entry Seals Heat Shrinkable Sealing Boots Jacketed Cable Cable entry seals are used with B Dia. Min. jacketed cable to provide an environmentally sealed wire-to- connector system. They can be used Expanded Sealing Max. Recovered Dimensions Shell Part Wall Range Inside with either plugs or receptacles. Size No. A B Thickness (Dia.) Diameter .160 54010-4 2.500 .625 .050 Ref. .250 - .600 4.06 Thick Wall Boots 11 63.50 15.88 1.27 Ref. 6.35 - 15.24 .250 54010-1 6.35 Ref. .250 - .375 .220 54123-2 Material 6.35 - 9.53 5.59 2.500 .775 .060 1.52 Ref. 13 63.50 19.68 .375 - .725 .300 Internal Sleeve—Nylon 54123-1 9.53- 18.42 7.62 Outer Tubing—Polyolefin, black 2.500 ef. 54011-1 63.50 .975 .060 Ref. .400 - .875 .375 1.52 Ref. 17 24.76 10.16 - 22.22 9.52 3.000 . 54011-3 76.20 3.000 1.250 .070 Ref. .550 - 1.250 .500 1.78 Ref. 23 54012-1 76.20 31.75 13.97 - 31.75 12.70 Threaded Sleeve 15/16-20 UNEF 38 THD Thin Wall Boot Tubing with Sealant .625±.015 1.027 Material [26.09] [15.88±0.38] Dia. Dia. Inter Sleeve—Nylon Outer Tubing—Polyolefin Expanded Wall Thickness— .875±.010 .020 [0.51] [22.22±0.25] 2.000±.025 Max. Recovered Wall Thickness— [50.80±0.64] .040 [10.16] Sealing Range—.250 [6.35]- .500 [12.70] Dia. Shell Size 17 Part No. 213933-1 52 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accesories (Continued) 3.500±.030 Jacketed Cable Seals [88.9±0.76] (for Shell Size 23) A jacketed cable seal kit provides an environmentally sealed connection +.000 1.290–0.15 1.095 for jacketed cable. [27.81] [32.77–0.38] Dia. Dia. Material Peripheral Seal—Grey elastomer See Sealing Range (Dia.) Collar—Aluminum Female Jacketed Cable Seal—Black rubber Back-Shell Extender—Black glass-filled thermoplastic Special Clamp Saddle—Black Special thermoplastic Clamp Saddle Note: Jacketed cable seals must be Plug used with large cable clamps and (See Note) can be used on plugs or receptacles. Large cable clamps are to be Jacketed Cable Seal* ordered separately (see page 38). Each jacketed cable seal kit Collar includes: • Peripheral Seal—to be Back-Shell discarded if kit is used on plug. Extender Large Cable Clamp Additional seals may be Sealing Part No. 206512-5 Kit purchased (see page 51) Range (See Note) Number • Collar—provides bearing surface (Dia.) for back-shell extender .300-.450 207052-1 • Jacketed Cable Seal 7.62-11.43 *Jacketed cable seal is pressed flush against rear • Back-Shell Extender .450-.600 connector face when back-shell extender is threaded 207052-2 • Special Clamp Saddle—to be 11.43-15.24 onto rear of connector. used in lieu of clamping insert .600-.875 supplied with large cable clamp 207052-3 15.24-22.22 1.800±.020 Rubber Boot [45.72±0.51] B ±.010 Rubber boots are used with [±0.25] jacketed cable to provide splash- CPC proof connections for Series 1 and Series 3 connectors. A ±.010 C D [±0.25] (Not for Metal Shell Connectors.) Sealing Material Black neoprene Rubber Boot Plug (See Note 1) Accessories Jacketed Cable Dimensions Shell Cable Dia. Part Size Sealing Range ABCDNo. .219-.438 .750 .300 .600 .170 11 206304-1 5.56-11.13 19.05 7.62 15.24 4.32 Notes: 1. Rubber boots are recommended for use with jacketed cable and can be used on plugs or receptacles, except Series 2 connectors. Notes: 2. For detailed performance data on rubber boots, refer to Product Specification No. 108-10024. 53 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Circular Plastic Connector Sealing Accesories (Continued) Flexible Cable Protection System Product Facts For cables that require better protection Fittings allow more reliable connections to be made Sealed fittings enhance reliability of machinery operating under many Related Product Data extreme environmental Catalog 1654227 conditions encountered Identification Products in manufacturing and construction industries Technical Documents High-quality, complete systems are available Product Specifications combining innovative 108-1696 FLEXAgraff Metal Conduits technology with rapid 108-1696-1 ROHRflex Plastic Tubing in-stock availability 108-1696-2 AIRflex Plastic Conduits Conforms with the latest Application Specifications industry standards 114-18274 FLEXAgraff-AS,-PU-AS, -ME-ASF Metal Conduits Recognized under the 114-18275 FLEXAgraff-CU Metal Component Program of Conduits Underwriters 114-18276 AIRflex-KUW-PU Laboratories Inc. Plastic Conduits on applied products as 114-18277 ROHRflex-PA 6, marked. ROHRflex-PA 6 S, ROHRflex- Certified by Canadian PA 12 Plastic Tubing Standards Association on applied products as marked. Certified by VDE on Typical Industrial Application applied products as marked. Circular Plastic Connectors (CPC) / FLEXAquick-System Selection Aid CPC Female ROHRflex-PA 6 Male Male Flat Shell ROHRflex quick Plastic ROHRflex quick ROHRflex quick Counternut Sealing Size Connector Tubing Connector Elbow Connector Washer 11 1-969807-2 969789-2 969803-2 969817-2 796260-2 796257-2 13 1-969809-3 969789-3 969803-3 969817-3 796260-3 796257-7 17 1-969811-4 969789-4 969803-4 969817-4 796260-5 796257-8 23 2-969813-5 969789-5 969803-5 969817-5 796260-6 796257-9 NOTE: Request Flexible Cable Protection System Catalog 1307244. 54 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications Engineering Notes 55 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC) Product Facts Intermateable with other manufacturers’ Metal-Shell Sizes 20-14 and 18-10, MIL-C-5015 Style Connectors High impact resistant plastic housing Lighter weight Lower cost Industry accepted, Type III+ pin and socket contacts, available on reels in strip- form for high volume, low cost, automatic machine terminations Contacts also available in loose piece form for low volume, prototype or maintenance and repair Housing designed to prevent mismating with other insert arrangements Recognized under the This new addition to the Technical Documents Component Program of AMP Circular Plastic Application Specification Underwriters Connector Line is 114-10004 Contacts, Type III+ Laboratories Inc., specifically designed to be Product Specifications File No. E28476 intermateable with other 108-10024 CPC Connectors Certified by manufacturers’ Metal-Shell 108-10042 Contacts, Type III+ Canadian Standards sizes 20-14 and 18-10, Instruction Sheets Association, MIL-C-5015 Style Connector 408-7582 Accessories for File No. LR 7189 Systems. The high impact CPC Connectors 408-7592-A Improved Strain resistant plastic housing Relief Clamps for offers the advantages of CPC Connectors lighter weight and lower 408-7593 CPC Connectors cost than existing metal shell connectors. In addition, the connector design prevents mismating when used with other insert arrangements. As part of the AMP Multimate Family of Connectors, the MIL-C-5015 style connector offers the additional economies of crimp Type III+ Pin and Socket contacts in reel- mounted, strip-form for high volume automatic machine termination, as well as in loose piece form for low volume, prototype or maintenance and repair. 56 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 20-14 Plug Kit, Unassembled 5-20 Self Tapping Screw, Quantity 2 Reverse Sex (Accepts pins) Part Number 213571-2 without Cable Clamp .625 Standard Sex (Accepts sockets) [15.88] 2.839±.040 Part Number 213652-1 [72.11±1.02] without Cable Clamp Clamping Inserts Assembled with Cable Clamp .703 [17.86] Cable Clamps O.D. 1.180 Max. Outside Dia. Max. Part No. Type [29.97] 15/16-20 UNEF .453 Dia. 206070-8 standard [11.51] .703 206322-9 large 1.045±.003 [17.86] Coupling Ring [26.54±0.08] Dia. 1.635 1.565 1.470 [41.53] 1.131±.025 [39.75] [37.34] Max. [28.73] Max. Dia. Max. Dia. Dia. Standard Sex 1.180 [29.97] 15/16-20 UNEF 1.665±.030 Dia. .161 [42.04±0.76] [4.09] 1.174±.010 1.045±.003 [29.82±0.25] [26.54±0.08] Dia. 1.635 [41.53] Receptacle, Square Flange Max. Reverse Sex Reverse Sex (Accepts sockets) 1.500±.025 Part Number 213570-1 [38.10±0.64] 1.156±.010 Standard Sex (Accepts pins) 1.210 1.500±.025 [30.73] Max. [29.36±.025] Part Number 213651-1 [38.10±0.64] Typ. 1.165±.010 1.156±.010 [29.36±.025] [29.59±0.25] .125+.007 Typ. Dia. - 0.00 [3.18+.018 M ] - 0.00 .578 4 Plc. [14.68] 1 1/4-18 UNEF Mating Face Reverse Sex 1.500±.025 1.156±.010 IL-C-5015 [38.10±0.64] [29.36±0.25] 1.410/1.350 1.156±.010 Typ. [35.81/34.29] 1.560 1.500±.025 [29.36±.025] [39.62] Max. Dia. Style [38.10±0.64] Typ. .578 [14.68] 1.156±.010 [29.36±0.25] 1.156±.010 1.165±.010 Typ. [29.36±.025] [29.59±0.25] CircularPlasticConnectors Typ. Dia. Panel Cutout 1 1/4-18 UNEF 1.210 Mating Face [30.73] Max. Standard Sex Mating Face Receptacle, Free-Hanging 1.165 [29.59] Reverse Sex (Accepts sockets) Dia. Part Number 213650-1 15/16-20 UNEF 1 1/4-18 UNEF 57 Catalog 82021 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000 Revised 7-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Note: All part numbers AMP Circular Connectors for are RoHS Compliant. Commercial Signal and Power Applications MIL-C-5015 Style Circular Plastic Connectors (CPC), Shell Size 18-10 1.174±.010 1.620±.010 Plug Kit, Unassembled [29.82±0.25] [41.15±0.38] .560 Reverse Sex (Accepts pins) [14.22] 1.435±.010 Part Number 213671-1 [36.45±0.25] .925±.003 without Cable Clamp Dia. [23.50±0.08] Dia. 15/16-20 UNEF 1 1/18-18 UNEF Coupling Ring 1.375±.015 Receptacle, Square Flange .125+.007 [34.92±0.38] - 0.00 [3.18+.018 ] 1.062±.010 - 0.00 1.375±.015 1.450±.010 .531 4 Plc. [26.97±0.25] Reverse Sex (Accepts sockets) [34.92±0.38] [36.83±0.25] [13.49] Typ. Part Number 213667-1 .990±.010 1.062±.010 1.062±.010 [25.15±0.25] [26.97±0.25] [26.97±0.25] 1.285/1.320 Dia. Typ. Typ. [32.64/33.53] Dia. .531 1.062±.010 [13.49] 1 1/18-18 UNEF-2A [26.97±0.25] Typ. Panel Cutout 1.200±.010 Receptacle, Free-Hanging [30.48±0.25] Reverse Sex (Accepts sockets) 1.115±.004 Part Number 213668-1 [28.32±0.10] Dia. 15/16-20 UNEF-2A 1 1/18-18 UNEF-2A Type III+ Contacts Material Contact—Brass Spring—Stainless Steel Contact Finish .535 A—.000030 [0.00076] gold on the [13.59] Pin*** Socket electrical engagement area over .000030 [0.00076] min. nickel B—Tin Related Product Data Application Tooling—Pages 76-79 Wire Size Range Strip Form Contact No. Loose Piece Contact No. Ins. Dia. Contact Strip Form Hand Tool mm2 Range Finish Code Applicator Part No. AWG Pin Socket Pin Socket B 213605-7 1-66563-1 — 66565-7 .060-.135 567363- †† 91542-15 24-20 |