Table of Contents Important Safety and Product Information • Important User Information ..............................................................................................Page Important-3 • Terms and Conditions of Sale ..........................................................................................Page Important-3 • Maintenance of Industrial Control Equipment ................................................................Page Important-6 1 • Product Compliance ........................................................................................................Page Important-7 • NEMA Enclosures..............................................................................................................Page Important-10 • IEC Enclosures..................................................................................................................Page Important-14 2 3 4 5 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-2 Publication A117-CA001A-EN-P
Important User Information/General Terms & Conditions of Sale Important User Information Conformal Coating Offering This guide has been developed as a quick reference tool to Rockwell Automation offers a conformal coating solution on Allen-Bradley industrial automation controls and factory assemblies. selected Allen-Bradley products to help satisfy customers who It is not intended to replace factory user manuals or technical demand that their automation equipment have additional protection documentation supplied with Allen-Bradley equipment. against corrosive elements, such as sulfuric acid, chlorine, fungus, salt, and other chemicals and gases. Because of the variety of uses for the products described in this publication, those responsible for the application and use of these Rockwell Automation reviews conformal coating opportunities on an products must satisfy themselves that all necessary steps have individual basis and provides customer pricing. To receive a quote, 1 been taken to assure that each application and use meets all please contact your local Rockwell Automation sales office. performance and safety requirements, including any applicable laws, Service and Installation Conditions regulations, codes, and standards. Factory-provided user manuals Unless otherwise noted, the products described in this publication and technical documentation should not be solely relied on for are designed to meet "usual service and installation conditions" as those purposes. defined in NEMA (National Electrical Manufacturers Association) 2 Rockwell Automation reserves the right to change the features or Standards Publication - Part ICS 1-108. Open-style devices must be characteristics of its products at any time. Therefore, the information provided with environmental and safety protection by proper contained in this publication is subject to change at any time mounting in enclosures designed for specific application conditions. without notice. See NEMA Standards Publication 250 and IEC Publication 529, as applicable, for explanations of the degrees of protection provided by The illustrations, charts, diagrams, and layout examples shown in 3 different types of enclosures. this guide are intended solely as examples. Since there are many variables and requirements associated with any particular Performance Data installation, Rockwell Automation does not assume responsibility or Performance data given in this publication is provided only as a liability (including intellectual property infringement liability) for actual guide for the user in determining suitability and do not constitute a use based upon the examples shown in this publication. performance warranty of any kind. Such data may represent the 4 results of accelerated testing at elevated stress levels, and the user Allen-Bradley Publication SGI-1.1 "Safety Guidelines for the is responsible for correlating the data to actual application Application, Installation, and Maintenance of Solid-State Control" requirements. ALL WARRANTIES AS TO ACTUAL PERFORMANCE, (available from your local Rockwell Automation sales office) WHETHER EXPRESS OR IMPLIED, ARE EXPRESSLY DISCLAIMED. describes some important differences between solid-state equipment and electromechanical devices, which should be taken 5 into consideration when applying products such as those described in this publication. General Terms and Conditions of Sale These general terms and conditions of sale (along with any associated written specification, quotation and/or supplemental terms and conditions provided by Seller) exclusively will govern the sale or licensing by Seller of all goods and services (including without limitation, 6 hardware, firmware and software products, training, programming, maintenance, engineering, parts, repair and remanufacturing services – hereinafter, "Products") furnished to Buyer hereunder, whether such sale or licensing is effected by paper-based transactions or via facsimile or other forms of electronic data interchange (“EDI”) or electronic commerce, and represents the entire agreement between Buyer and Seller with respect thereto. Buyer’s receipt or acceptance of delivery of any of the Products ordered or purchased hereunder will constitute its acceptance of these terms and conditions. No addition or modification to these terms and conditions will be binding on Seller unless agreed 7 to in writing signed by an authorized representative at Seller’s headquarters. Seller objects to and rejects other terms and conditions that may be proposed by Buyer or that appear on or are referenced in Buyer’s purchase order or requisition that are in addition to or otherwise not consistent with the terms and conditions set forth or referenced herein. General Delivery Terms These general terms and conditions of sale only apply to purchases Delivery terms are Ex Works Seller’s plant or warehouse (per current 8 of Allen-Bradley and Rockwell Software branded products and Incoterms) or as otherwise agreed to as evidenced by Seller’s order related services made directly from Rockwell Automation. Purchases acknowledgment. In all cases title transfers to Buyer upon the made from appointed distributors or other independent resellers will earlier of Seller’s delivery to Buyer or receipt by the first carrier for be subject to terms and conditions of sale as may be separately transport to Buyer, except that title to all intellectual property rights established by each such distributor or reseller, which will in no associated with the Products remains with Seller or its suppliers and 9 event be binding upon Rockwell Automation unless otherwise licensors. Acknowledged shipping dates are approximate only and expressly agreed to. Sales outside of North America, as well as based on prompt receipt of all necessary information from Buyer. sales of other Rockwell Automation products and services, may be Seller disclaims all liability for late delivery. Where applicable, subject to separate or supplemental terms and conditions of sale. prepaid shipping will be billed as a separate invoice item. For further information, please consult your local Rockwell Automation sales office. 10 Payment Terms Net thirty (30) days from date of invoice with ongoing approved credit as determined by Seller. Seller may render partial invoices and require progressive payments. Seller reserves the right to render 11 invoices electronically and to receive payment by way of electronic funds transfer. Payment by credit card, when permitted, is subject to credit card validation and authorization both at time of agreement and immediately prior to shipment. Seller reserves the right to suspend any further performance hereunder or otherwise in the 12 event payment is not made when due. No payment by offset is permitted. Interest charges will be added to overdue invoices at the rate of 1.5% per month (subject to any limit imposed by applicable law). 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-3 Publication A117-CA001A-EN-P
General Terms & Conditions of Sale Warranty be at Buyer’s expense. The foregoing will be the exclusive remedies (a) Hardware: Seller warrants that new hardware Products furnished for any breach of warranty or breach of contract arising therefrom. hereunder will be free from defects in material, workmanship and design for a period of one (1) year from the date of invoice from (i) General: Warranty satisfaction is available only if (a) Seller is Seller or its appointed distributor, as the case may be. Repaired or provided prompt written notice of the warranty claim and (b) Seller’s replacement Products provided as a result of this warranty examination discloses that any alleged defect has not been caused subparagraph are similarly warranted for a period of six (6) months by misuse; neglect; improper installation, operation, maintenance, from the date of shipment to Buyer or the remainder of the original repair, alteration or modification by other than Seller; accident; or 1 warranty term for that particular Product, whichever is longer. unusual deterioration or degradation of the Products or parts thereof due to physical environment or electrical or electromagnetic noise (b) Software and Firmware: Unless otherwise provided in a Seller or environment. third party license, Seller warrants that standard software or firmware Products furnished hereunder, when used with Seller- (j) THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER specified hardware, will perform in accordance with published WARRANTIES AND CONDITIONS, WHETHER EXPRESSED, 2 specifications prepared, approved, and issued by Seller for a period IMPLIED OR STATUTORY, INCLUDING IMPLIED WARRANTIES OF of one (1) year from the date of invoice from Seller or its appointed MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE, OR distributor, as the case may be. Seller makes no representation or PERFORMANCE OR APPLICATION WARRANTIES, TO THE warranty, express or implied, that the operation of the software or FULLEST EXTENT PERMITTED BY APPLICABLE LAW. Rights under firmware Products will be uninterrupted or error free, or that the the above warranties (subject to noted limitations) extend to Buyer’s 3 functions contained therein will meet or satisfy Buyer's intended use customers if Buyer is a Seller-appointed distributor for the Products. or requirements. (c) Non-Warranty Factory Remanufacture, Repair and Field Disclaimer and Limitation of Liability Exchange: Seller warrants that non-warranty factory remanufactured TO THE FULLEST EXTENT PERMITTED BY APPLICABLE LAW, or field exchanged hardware Products or repaired hardware Product SELLER WILL NOT BE LIABLE FOR ANY BUSINESS 4 components will be free from defects in material and workmanship INTERRUPTION OR LOSS OF PROFIT, REVENUE, MATERIALS, for a period of one (1) year from the date of invoice from Seller or its ANTICIPATED SAVINGS, DATA, CONTRACT, GOODWILL OR THE appointed distributor, as the case may be. Repaired or replacement LIKE (WHETHER DIRECT OR INDIRECT IN NATURE) OR FOR ANY Products provided as a result of this warranty subparagraph are OTHER FORM OF INCIDENTAL, INDIRECT OR CONSEQUENTIAL warranted for a period of thirty (30) days from the date of shipment DAMAGES OF ANY KIND. SELLER'S MAXIMUM CUMULATIVE to Buyer or the remainder of the original warranty term, whichever is 5 LIABILITY RELATIVE TO ALL OTHER CLAIMS AND LIABILITIES, longer. INCLUDING OBLIGATIONS UNDER ANY INDEMNITY, WHETHER (d) Services: Seller warrants that Products comprised solely of OR NOT INSURED, WILL NOT EXCEED THE COST OF THE services (e.g., training, on-site repair, engineering and custom PRODUCT(S) GIVING RISE TO THE CLAIM OR LIABILITY. SELLER application programming services) will be performed by DISCLAIMS ALL LIABILITY RELATIVE TO GRATUITOUS appropriately skilled personnel employed or retained by Seller. INFORMATION OR ASSISTANCE PROVIDED BY, BUT NOT 6 REQUIRED OF, SELLER HEREUNDER. ANY ACTION AGAINST (e) “Open Box” Products: Seller warrants that hardware Products SELLER MUST BE BROUGHT WITHIN EIGHTEEN (18) MONTHS sold as “Open Box” (e.g., customer and distributor returns, factory AFTER THE CAUSE OF ACTION ACCRUES. THESE DISCLAIMERS refurbished or reconditioned, etc.) will be free from defects in AND LIMITATIONS OF LIABILITY WILL APPLY REGARDLESS OF material and workmanship for a period of ninety (90) days from the ANY OTHER CONTRARY PROVISION HEREOF AND REGARDLESS 7 date of invoice from Seller or its appointed distributor, as the case OF THE FORM OF ACTION, WHETHER IN CONTRACT, TORT may be. “Open Box” Products, while serviceable, may not reflect (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR the latest series or revision. Repaired or replacement Products OTHERWISE, AND FURTHER WILL EXTEND TO THE BENEFIT OF provided as a result of this warranty subparagraph are similarly SELLER’S VENDORS, APPOINTED DISTRIBUTORS AND OTHER warranted for a period of thirty (30) days from the date of shipment AUTHORIZED RESELLERS AS THIRD-PARTY BENEFICIARIES. to Buyer or the remainder of the original ninety-day warranty term 8 EACH PROVISION HEREOF WHICH PROVIDES FOR A LIMITATION for that particular Product, whichever is longer. OF LIABILITY, DISCLAIMER OF WARRANTY OR CONDITION OR (f) Buyer Specifications/Compatibility: Seller does not warrant and EXCLUSION OF DAMAGES IS SEVERABLE AND INDEPENDENT will not be liable for any design, materials, construction criteria or OF ANY OTHER PROVISION AND IS TO BE ENFORCED AS SUCH. goods furnished or specified by Buyer (including that sourced from other manufacturers or vendors specified by Buyer). Any warranty 9 applicable to such Buyer-specified items will be limited solely to the warranty, if any, extended by the original manufacturer or vendor directly or indirectly to Buyer. Seller does not warrant the compatibility of its Products with the goods of other manufacturers or Buyer’s application except to the extent expressly represented in 10 Seller’s published specifications or written quotation. (g) Recyclable Materials: In keeping with environmental policies and practices, Seller reserves the right to utilize in its product manufacturing, repair and remanufacturing processes certain recyclable materials (e.g., fasteners, plastics and the like) or 11 remanufactured parts equivalent to new in performance or parts which may have been subject to incidental use. However, such utilization will not affect any provided Product warranty or published reliability statistics. (h) Remedies: Remedies under the above warranties will be limited, 12 at Seller’s option, to the replacement, repair, re-performance or modification of, or issuance of a credit for the purchase price, of the Products involved, and where applicable, only after the return of such Products pursuant to Seller's instructions. Replacement Products may be new, remanufactured, refurbished or reconditioned 13 at Seller’s discretion. Buyer requested on-site warranty service (consisting of time, travel and expenses related to such services) will www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-4 Publication A117-CA001A-EN-P
General Terms & Conditions of Sale Intellectual Property Indemnity Prices Except as excluded herein, Seller will defend any suit or proceeding Prices and other information shown in any Seller publication brought against Buyer arising out of a claim that the design or (including product catalogs and brochures) are subject to change construction of the Products sold or licensed hereunder by Seller without notice and to confirmation by specific quotation. Such infringes any patent, copyright or trademark granted or registered in publications are not offers to sell and are maintained only as a the country of Seller’s shipping destination, provided (a) Buyer source of general information. Prices do not include sales, use, promptly notifies Seller in writing of any such claim and any suit or excise, customs, value-added or similar taxes. Buyer will pay or proceeding, (b) at Seller’s expense, Buyer gives Seller the sole right reimburse Seller for all such taxes as may be applicable. Time and 1 to defend, settle and control the defense of the suit or proceeding, material services will be provided in accordance with Seller’s (c) Buyer provides all necessary information and assistance for such published service rates (including applicable overtime and travel defense or settlement, and (d) Buyer takes no position adverse to expenses) in effect as of the date such services are provided, unless Seller in connection with such claim. In the event Seller is obligated otherwise confirmed by Seller’s written quotation or order to defend such suit or proceeding, Seller will pay all costs and acknowledgment. Billable service time includes travel time to and 2 damages finally awarded or agreed upon by Seller that are directly from the job site and all time Seller’s representatives are available related thereto. Seller’s obligations under this paragraph will be for work and waiting (whether on or off the job site) to perform the fulfilled if Seller, at its option and expense: (i) procures for Buyer the services. right to continue using such Products, (ii) replaces the same with Changes and Substitutions non-infringing equipment/software having functionality similar to that Buyer-requested order changes, including those affecting the of the Products, (iii) modifies the Products to make them non- 3 identity, scope and delivery of the Products, must be documented in infringing while retaining similar functionality, or (iv) if (i)-(iii) are not writing and are subject to Seller’s prior approval and adjustments in commercially practicable, refunds to Buyer the purchase price of the price, scheduling and other affected terms and conditions. In any affected Products in exchange for their return. Seller will have no event, Seller reserves the right to reject any change that it deems obligation to defend or for any other liability with respect to: [a] any unsafe, technically inadvisable or inconsistent with established suit or proceeding to the extent based on or arising out of a 4 engineering or quality guidelines and standards, or incompatible configuration or modification made, specified or requested by Buyer with Seller's design or manufacturing capabilities. Seller further and which is incorporated into or constitutes the Products, [b] the reserves the right to substitute using the latest superseding revision use of the Products in a process or application specified, requested or series or equivalent Product having comparable form, fit and or controlled by Buyer or any third parties, or [c] the use of the function. Products in combination with other equipment, software or materials not supplied by Seller. As used in this paragraph, the term 5 Returns “Products” shall mean only Seller’s standard hardware and software All returns of Products will be pursuant to Seller’s instructions. Non- that are generally commercially available, and expressly excludes warranty returns of unused and resalable Products for credit will be third-party-branded equipment/software. THIS PARAGRAPH IS IN subject to Seller’s return policies in effect at the time, including LIEU OF ALL WARRANTIES OR REPRESENTATIONS, WHETHER applicable restocking charges and other conditions of return. EXPRESS OR IMPLIED, THAT THE PRODUCTS WILL BE FREE OF 6 Products returned under warranty must be properly packed and THE RIGHTFUL CLAIM OF ANY THIRD PARTY BY WAY OF shipped to Seller-specified locations. Shipping containers must be INFRINGEMENT OR THE LIKE. clearly marked per Seller’s instruction and shipped freight prepaid by Buyer. Notwithstanding the foregoing, all sales of “Open Box” Resale of Third-Party Branded Products and Services Products and any third-party branded products are final and do not NOTWITHSTANDING ANY OTHER PROVISION HEREIN, SELLER qualify for non-warranty return. 7 MAKES NO REPRESENTATIONS, PROVIDES NO INDEMNITIES (INTELLECTUAL PROPERTY OR OTHERWISE), AND DISCLAIMS Order Cancellation ALL WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED Cancellation by Buyer prior to shipment is permitted only by written RELATIVE TO ANY THIRD-PARTY BRANDED PRODUCT OR notice and upon payment to Seller of reasonable cancellation and SERVICE (INCLUDING TRAINING) WHICH MAY BE RESOLD OR restocking charges, including reimbursement for direct costs. SUBLICENSED BY SELLER AS A DISCRETE ITEM HEREUNDER. 8 Cancellation charges associated with orders for custom Products or Products specifically manufactured to Buyer’s specification may Licensed Software and Firmware equal the actual selling price of the Products. Seller has the right to Use of Products comprised of software or firmware may be subject cancel an order for cause at any time by written notice, and Seller to Buyer’s acceptance of additional terms and conditions set forth in will be entitled to cancellation and restocking charges as identified separate Seller or third-party license agreements that will control to 9 above. No termination by Buyer for cause will be effective unless the extent necessary to resolve any conflict with the terms and and until Seller has failed to correct such alleged cause within forty conditions stated or otherwise referenced herein. In the absence of five (45) days after receipt of Buyer’s written notice specifying such a separate Seller’s license agreement, Buyer is granted a non- cause. exclusive, non-transferable license to use provided Seller’s software or firmware only in object code form and solely in conjunction with Force Majeure 10 Seller-provided Products, with no rights to sublicense, disclose, Seller will not be liable for any loss, damage or delay arising out of disassemble, decompile, reverse engineer, or otherwise modify the its failure (or that of its subcontractors) to perform hereunder due to software or firmware. causes beyond its reasonable control, including without limitation, Packing and Marking acts of God, acts or omissions of Buyer, acts of civil or military authority, fires, strikes, floods, epidemics, quarantine restrictions, Buyer-specified packing or marking may be subject to additional 11 war, riots, acts of terrorism, delays in transportation, or charges not otherwise included in the price of the Products. transportation embargoes. In the event of such delay, Seller’s Weights and Dimensions performance date(s) will be extended for such length of time as may be reasonably necessary to compensate for the delay. Published or advertised weights and dimensions are estimates or approximations only and are not warranted. 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-5 Publication A117-CA001A-EN-P
General Terms & Conditions of Sale/Preventive Maintenance & Repair Government Clauses and Contracts Maintenance of Solid-State Control Application of government contract regulations and clauses to the This section is excerpted from Rockwell Automation publication Products or the agreement evidenced by these terms and SGI-1.1, Safety Guidelines for the Application, Installation, and conditions are subject to the separate review and consent by an Maintenance of Solid-State Control and parts of Section 5 of NEMA authorized representative at Seller’s headquarters. Products sold or Standards Publication No. ICS 1.1-1987, titled Safety Guidelines for licensed hereunder are not intended to be used, nor should they be the Application, Installation, and Maintenance of Solid-State Control. used, in any nuclear-related application either as a "Basic The text from the NEMA Standard has been reprinted verbatim with Component" as defined under United States nuclear regulations or NEMA's permission. Text set off from the NEMA standard content 1 under similar nuclear laws and regulations of any other country or under the heading Information contains Rockwell Automation otherwise. comments for the NEMA content immediately preceding it. The comments provide information to help readers better understand the Export Control characteristics of industrial equipment employing solid-state Products and associated materials supplied or licensed hereunder technology. NEMA text is provided solely as a convenience to the 2 may be subject to various export laws and regulations. It is the reader, and Rockwell Automation assumes no responsibility for its responsibility of the exporter to comply with all such laws and completeness or validity. regulations. Notwithstanding any other provision herein to the NEMA Standards Publication No. ICS 1.1-1984, Rev. No. 1 - contrary, in the event that U.S. or local law requires export October 1987, is available from the National Electrical authorization for the export or re-export of any Product or Manufacturers Association, 2101 L Street, N.W., Washington, DC associated technology, no delivery can be made until such export 3 20037. Allen-Bradley Publication SGI-1.1 is available from authorization is obtained, regardless of any otherwise promised www.rockwellautomation.com/literature. delivery date. In the event that any required export authorization is denied, Seller will be relieved of any further obligation relative to the NEMA Standard Text sale and/or license and delivery of the Product(s) subject to such From Section 5 Preventive Maintenance and Repair denial without liability of any kind relative to Buyer or any other Guidelines 4 party. Seller will not comply with boycott related requests except to the extent permitted by U.S. law and then only at Seller’s discretion. 5.1 General A well-planned and executed maintenance program is essential to Disputes the satisfactory operation of solid-state electrical equipment. The The parties will attempt in good faith promptly to resolve any kind and frequency of the maintenance operation will vary with the dispute arising hereunder by negotiations between representatives 5 kind and complexity of the equipment as well as with the nature of of the parties who have authority to settle the dispute. If the operating conditions. Maintenance recommendations of the unsuccessful, the parties further will attempt in good faith to settle manufacturer or appropriate product standards should be followed. the dispute by non-binding third-party mediation, with mediator fees Useful reference publications for setting up a maintenance program and expenses apportioned equally to each side. Any dispute not so are NFPA 70B-1983, Maintenance of Electrical Equipment, and resolved by negotiation or mediation may then be submitted to a 6 NFPA 70E-1983, Electrical Safety Requirements for Employee court of competent jurisdiction in accordance with the terms hereof. Workplaces. These procedures are the exclusive procedures for the resolution of all such disputes between the parties. 5.2 Preventive Maintenance Governing Law and Forum The following factors should be considered when formulating a maintenance program: 7 The agreement evidenced hereby and all disputes arising thereunder will be governed by and interpreted in accordance with the internal 1. Maintenance must be performed by qualified personnel familiar laws and will be subject to the exclusive jurisdiction of the courts of with the construction, operation, and hazards involved with the the state, province or other governmental jurisdiction in which control. Seller’s principal place of business resides, but specifically 2. Maintenance should be performed with the control out of excluding the provisions of the 1980 UN Convention on Contracts 8 operation and disconnected from all sources of power. If for the International Sales of Goods. Should any term or provision maintenance must be performed while the control is energized, the hereof be held wholly or partly invalid or unenforceable under safety related practices of NFPA 70E should be followed. applicable law, the remainder of the agreement evidenced hereby will not be affected thereby. 3. Care should be taken when servicing electrostatic sensitive components. The manufacturer's recommendations for these Assignment 9 components should be followed. The agreement evidenced hereby may not be assigned by either party without the written consent of the other (which consent will 4. Ventilation passages should be kept open. If the equipment not be unreasonably withheld). However, consent will not be depends upon auxiliary cooling, e.g., air, water, or oil, periodic required for internal transfers and assignments as between Seller inspection (with filter replacement when necessary) should be made and its parent company, subsidiaries or affiliates as part of a of these systems. 10 consolidation, merger or any other form of corporate reorganization. 5. The means employed for grounding or insulating the equipment from ground should be checked to assure its integrity (see 4.5). Language The parties acknowledge that they have required that the agreement 6. Accumulations of dust and dirt on all parts, including on evidenced hereby be drawn up in English. Les parties reconnaissent semiconductor heat sinks, should be removed according to the 11 avoir exigé la rédaction en anglais du Contrat. In the event of a manufacturer's instructions, if provided; otherwise, the manufacturer conflict between the English and other language versions, the should be consulted. Care must be taken to avoid damaging any English version will prevail. delicate components and to avoid displacing dust, dirt, or debris in a way that permits it to enter or settle into parts of the control equipment. 12 7. Enclosures should be inspected for evidence of deterioration. Accumulated dust and dirt should be removed from the top of the enclosures before opening doors or removing covers. 8. Certain hazardous materials removed as part of maintenance or repair procedure (e.g., polychlorinated biphenyls (PCB) found in 13 some liquid filled capacitors) must be disposed of as described in Federal regulations. www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-6 Publication A117-CA001A-EN-P
Preventive Maintenance & Repair/Product Compliance Product Compliance Information Lithium batteries are frequently used for memory backup in solid state equipment due to their excellent shelf life and high energy-to- For your quick reference, product certification information can be weight ratio. Lithium is a highly reactive metal that can cause burns found at www.ab.com/certification. Actual product certification is if there is contact with skin. The batteries are sealed so there is indicated by the label(s) on the product and not by a listing on this seldom a problem of contact with lithium as long as reasonable website or in product literature. care is exercised when handling them. They should only be used in their intended application and not subjected to rough handling. When batteries are replaced in equipment, the batteries removed UL Certification should be disposed of in accordance with the battery supplier's Generally, Rockwell Automation pursues applicable UL Certification 1 instructions. for its products. The following are relevant types of certifications granted by Underwriters Laboratories (UL): The Department of Transportation has certain regulations that prohibit shipment of equipment with batteries installed if the UL Recognized (UR), or UL Recognized to Canadian (cUR), or UL batteries contain 0.5 grams or greater of lithium. The batteries must Recognized to US and Canadian (cURus) safety requirements be removed from equipment and shipped separately in a container under the Component Recognition Program of Underwriters 2 approved by the Department of Transportation. Additional Laboratories, Inc. UL Recognition may be for use in general as Department of Transportation restrictions apply to the shipment of well as Hazardous Locations. lithium batteries. UL Listed (UL), UL Listed to Canadian (cUL), or UL Listed to US NEMA Standards Publication No. ICS 1.3-1986, Preventive and Canadian safety standards (cULus). UL Listing may be for Maintenance of Industrial Control and System Equipment, is use in general as well as hazardous Locations. The UL Listed Mark 3 recommended for personnel responsible for maintenance of for products certified for use in Hazardous Locations will be equipment. accompanied by the phrase "for use in Hazardous Locations" and information which indicates the nature of the Hazardous Locations. 5.3 Repair If equipment condition indicates repair or replacement, the Actual UL listing is indicated by the marking on the product, manufacturer's instruction manual should be followed carefully. and not by statements in this catalog or any product literature. 4 Diagnostic information within such a manual should be used to identify the probable source of the problem, and to formulate a CSA Certification repair plan. The level of field repair recommended by the In many cases Rockwell Automation pursues applicable CSA manufacturer should be followed. Certifications for its products. CSA certifies products for general use When solid-state equipment is repaired, it is important that any 5 as well as for use in hazardous locations. Products in this catalog replacement part be in accordance with the recommendations of the might be Certified in one of these two ways: equipment manufacturer. Care should be taken to avoid the use of CSA Certification (CSA): The product is certified by the Canadian parts which are no longer compatible with other changes in the Standards Association for use in Non-hazardous Locations. equipment. Also, replacement parts should be inspected for CSA Hazardous Location Certification: The product is Certified by deterioration due to "shelf life" and for signs of rework or wear, 6 the Canadian Standards Association for use in hazardous which may involve factors critical to safety. locations. After repair, proper start-up procedures should be followed. Special precautions should be taken to protect personnel from hazards Actual CSA Certification is indicated by the marking on the during start-up. product, and not by statements in this catalog or any product literature. 7 Follow manufacturer's instructions exactly when replacing power semiconductors mounted on heatsinks since improper installation may become the source of further difficulties. Torque FM Approval semiconductors or bolts retaining semiconductors to the value A limited number of Allen-Bradley branded products have Factory specified with a torque wrench. Too much pressure against a heatsink can damage a semiconductor, while too little can restrict Mutual Approval. FM certifies products for use in general as well as the amount of heat transferred from the semiconductor to the 8 hazardous locations. heatsink, resulting in operation at higher temperature with FM Non-Hazardous Location Approval: The product is certified by decreased reliability. Factory Mutual Research Corporation for use in non-hazardous Exercise care when removing modules from a system during locations only. maintenance. Failed modules are frequently returned to the FM Hazardous Location Approval: The product is certified by manufacturer for repair. Any physical damage sustained during 9 Factory Mutual Research Corporation for use in hazardous removal may result in more expensive repair or render the module locations only. unrepairable if damage is too great. Actual FM Approval is indicated by the marking on the product, Modules with electrostatic sensitive components should be handled and not by statements in this catalog or any product literature. by the edges without touching components or printed circuit conductors. Use packaging material supplied with the replacement 10 module when shipping the module to the manufacturer for repair. Compliance with European Union Directives Allen-Bradley branded products covered by European Union When the scope of repairs exceeds the manufacturer's recommendations for field repair, the module(s) should be returned Directives are intended for sale and use within the European market to the manufacturer for repair. Doing so will help to ensure that only and conform to the essential requirements of these directives: properly selected components are used and that all necessary 11 Products specifically required to do so bear the CE marking per hardware and firmware revisions are incorporated into the repair. the relevant European Union Directives and CE marking Failure to make necessary updates may result in safety, compatibility, or performance problems, which may not become regulations. apparent for some time after the repaired module has been placed Declarations of Conformity for Allen-Bradley branded products are back in service. When firmware is protected by copyright law, available as required at www.ab.com/certification. updates can be provided legally only by the manufacturer or 12 The necessary technical documentation is on file within Rockwell licensee. Automation. 5.4 Safety Recommendations for Maintenance Personnel Actual European Union conformity is indicated by the CE All maintenance work should be done by qualified personnel familiar Marking on the product or its packaging, and not by statements with the construction, operation, and hazards involved with the in this catalog or any product literature. 13 equipment. The appropriate work practices of NFPA 70E should be followed. www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-7 Publication A117-CA001A-EN-P
Product Compliance Information EU Hazardous Location Certification DeviceNet Conformance In addition to the "CE" mark, a limited number of Allen-Bradley The Conformance Tested Service Mark is an ODVA-controlled logo branded products have also been issued Type Examination protected by law, the authorized use of which indicates that a Certificates (Ex) indicating that the products have been found to product has passed conformance testing at an official ODVA Test comply with the Essential Health and Safety Requirements related Service Provider (TSP). The DeviceNet conformance-tested service to their design and construction as Category 1, 2, or 3 equipment mark may be placed on a product, its literature, and/or advertising, intended for use in potentially explosive atmospheres as given in only after it has successfully passed conformance testing at an Annex II of EU Directive 94/9/EC. The related hazardous location official independent test lab of the Open DeviceNet Vendor 1 protection methods and installation restrictions are documented in Association. the product user documentation. See www.ab.com/certification. EtherNet/IP Conformance Actual approval of product for use in EU Hazardous (classified) locations is indicated by the marking on the product, and not by The Conformance Tested Service Mark is an ODVA-controlled logo statements in this catalog or any product literature. protected by law, the authorized use of which indicates that a 2 product has passed conformance testing at an official ODVA Test Service Provider (TSP). The EtherNet/IP conformance-tested service DEMKO Certification mark may be placed on a product, its literature, and/or advertising, In addition to the "CE" mark, a limited number of Allen-Bradley only after it has successfully passed conformance testing at an branded products have DEMKO certification (D). DEMKO certifies official independent test lab of the Open DeviceNet Vendor products for general use as well as hazardous locations. As a 3 Association. Notified Body for the European Hazardous Location Directives, DEMKO verifies that products comply with the applicable European Contacting Standards Organizations directives and standards for use in hazardous locations. Refer to the Use the addresses and phone numbers below to contact the specific product nameplate for the actual hazardous location rating. organizations regarding standards that may impact the installation, 4 Actual DEMKO approval of product is indicated by the marking application and/or interoperability of Allen-Bradley branded on the product, and not by statements in this catalog or any products. product literature. American National Standards Institute (ANSI) Australian C-Tick Compliance 25 West 43rd Street, 4 floor 5 New York, NY 10036 USA Allen-Bradley branded products covered by Australian acts are intended for sale and use within the Australian market and conform Phone: 212-642-4900 with the essential requirements of these acts. Declarations of Fax: 212-398-0023 Conformity for Allen-Bradley branded products are available as e-mail: info@ansi.org required at http://www.ab.com/certification URL: http://www.ansi.org/ http://www.ab.com/certification. 6 Actual C-Tick conformity is indicated by the label on the CSA International product, and not by statements in this catalog or any product 178 Rexdale Boulevard literature. Etobicoke (Toronto), ON M9W 1R3 Phone: 416-747-4000 or 866-797-4272 Certification for Marine and Off-Shore Applications 7 Fax: 416-747-4149 If a product or its packaging has a certification for marine and off- e-mail: certinfo@csa-international.org shore applications, it is listed in the Marine Certification Applications URL: http://www.csa-international.org publication CIG-2.2. Also see www.ab.com/certification. Many Allen-Bradley branded products, such as selected PLC-5 8 ControlNet International, Ltd. programmable controllers, 1771 I/O, and Dataliner Message 2370 East Stadium Boulevard, #1005 Displays, have been certified for use in marine and offshore Ann Arbor, MI 48104-4811 USA applications around the world by: Phone: 734-922-0025 Lloyd's Register Fax: 734-922-0027 Registoro Italiano Navale 9 e-mail: controlnet@controlnet.org Germanischer Lloyd URL: http://www.controlnet.org Korean Register of Shipping American Bureau of Shipping DEMKO Bureau Veritas Lyskaer 8, P.O. Box 514 10 Det Norske Veritas DK-2730 Herlev Phone: +45 44 85 65 65 ISO 9001 Registration Fax: +45 44 85 65 00 e-mail: info.dk@dk.ul.com Rockwell Automation has registered facilities encompassing more URL: http://www.demko.dk than 45 separate sites around the world to the ISO 9001 standard. 11 This registration means that its quality system governing the design, development, manufacture, and delivery of its products has been European Committee for Electrotechnical Standardization verified by third-party audits. (CENELEC) 35, Rue de Stassartstraat ControlNet Conformance 12 B-1050 Brussels Products which have been determined by ControlNet International Belgium to have passed conformance testing receive a Declaration of Phone: +32 2 519 68 71 Conformity from ControlNet International for the product. Vendors Fax: +32 2 519 69 19 who have received a Declaration of Conformity for a product have e-mail: info@cenelec.org the right to be use the ControlNet CONFORMANCE TESTED 13 URL: http://www.cenelec.eu certification logo mark and certification word mark on the product and in materials about the product. www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-8 Publication A117-CA001A-EN-P
Product Compliance Information Factory Mutual National Electrical Manufacturers Association (NEMA) FM Approvals 1300 North 17th Street 1151 Boston-Providence Turnpike Suite 1752 P.O. Box 9102 Rosslyn, VA 22209 USA Norwood, MA 02062 USA Phone: 703-841-3200 USA Fax: 703-841-5900 Phone: 781-762-4300 e-mail: webmaster@nema.org Fax: 781-762-9375 URL: http://www.nema.org/ 1 e-mail: approvals@fmglobal.com URL: http://www.fmglobal.com National Fire Protection Association (NFPA) 1 Batterymarch Park Institute of Electrical and Electronics Engineers, Inc. (IEEE) Quincy, MA 02169-7471 USA 2 IEEE Operations Center Phone: 617-770-3000 or 800-344-3555 445 Hoes Lane Fax: 617-770-0700 Piscataway, NJ 08854-4141 USA e-mail: library@nfpa.org Phone: 732-562-3800 URL: http://www.nfpa.org Fax: 732-981-1769 3 e-mail: stds-info@ieee.org National Institute of Standards and Technology (NIST) URL: http://www.ieee.org National Center for Standards and Certification Information 100 Bureau Drive, Stop 1070 International Association of Classification Societies Ltd. (IACS) Gaithersburg, MD 20899-1070 USA IACS Limited 4 Phone: 301-975-6478 6th Floor, 36 Broadway e-mail: inquiries@nist.gov London SW1H 0BH URL: http://www.nist.gov/ United Kingdom Phone: +44 (0) 20 7976 0660 Open DeviceNet Vendors Association, Inc. (ODVA) Fax: +44 (0) 20 7808 1100 5 Technology and Training Center e-mail: permsec@iacs.org.uk 1099 Highland Drive, Suite A URL: http://www.iacs.org.uk Ann Arbor, MI 48108-5002 USA Phone: 734-975-8840 Instrument Society of America (ISA) FAX: 734-922-0027 6 ISA e-mail: odva@odva.org 67 Alexander Drive URL: http://www.odva.org P.O. Box 12277 Research Triangle Park, NC 27709 USA Standards Council of Canada Phone: 919-549-8411 Standards Sales Section 7 Fax: 919-549-8288 270 Albert Street e-mail: info@isa.org Suite 200 URL: http://www.isa.org Ottawa ON K1P 6N7 Phone: 613-238-3222 International Electrotechnical Commission (IEC) 8 Fax: 613-569-7808 3, rue de Varembé e-mail: info@scc.ca P.O. Box 131 URL: http://www.scc.ca/ CH - 1211 Geneva 20 Switzerland TÜV Suddeutschland 9 Phone: +41 22 919 02 11 TÜV America Inc. Fax: +41 22 919 03 00 1821 Walden Office Square e-mail: info@iec.ch Schaumburg, IL 60173 URL: http://www.iec.ch/ Phone: 847-397-9847 Fax: 847-397-9849 10 International Organization for Standardization (ISO) URL: http://www.tuev-sued.de ISO Central Secretariat 1, ch. de la Voie-Creuse Underwriters Laboratories, Inc. (UL) Case Postale 56 333 Pfingsten Road CH-1211 Geneva 20 11 Northbrook, IL 60062-2096 USA Switzerland Phone: 847-272-8800 Phone: +41 22 749 01 11 Fax: 847-272-8129 Fax: +41 22 733 34 30 e-mail: cec@us.ul.com e-mail: central@iso.ch URL: http://www.ul.com/ URL: http://www.iso.ch/ 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-9 Publication A117-CA001A-EN-P
NEMA Enclosures Specify the Correct Enclosure for Your Motor Controls 1 Type 1 Type 4 General Purpose Watertight Surface Mounting 2 Type 4 enclosures are intended for indoor or outdoor use primarily Type 1 enclosures are intended for indoor use primarily to provide to provide a degree of protection against windblown dust and rain, 3 a degree of protection against contact with the enclosed equipment splashing water, and hose-directed water; and to reduce potential in locations where unusual service conditions do not exist. The damage from the formation of ice on the enclosure. They are enclosures are designed to meet the rod entry and rust-resistance designed to meet hosedown, dust, and external icing tests. They design tests. Enclosure is sheet steel, treated to resist corrosion. are not intended to provide protection against conditions such as internal condensation or internal icing. 4 Type 1 Flush Mounting Type 4X Non-Metallic, Corrosion- Resistant 5 Type 1 Flush mounting enclosures for installation in machine 6 Type 4X enclosures are intended for indoor or outdoor use frames and plaster wall. These enclosures are for similar primarily to provide a degree of protection against corrosion, applications and are designed to meet the same tests as Type 1 windblown dust and rain, splashing water, and hose-directed water; surface mounting. and to reduce potential damage from the formation of ice on the enclosure. They are designed to meet the hosedown, dust, external Type 3 7 icing, and corrosion-resistance design tests. They are not intended Rainproof Dusttight to provide protection against conditions such as internal Type 3 enclosures are intended for outdoor use primarily to provide condensation or internal icing. a degree of protection against windblown dust, rain and sleet; and to reduce potential damage from the formation of ice on the enclosure. They are designed to meet rain , external icing, dust, 8 and rust-resistance design tests. They are not intended to provide protection against conditions such as internal condensation or internal icing. 9 Type 3R Rainproof 10 11 Type 3R enclosures are intended for outdoor use primarily to provide a degree of protection against falling rain, and to reduce potential damage from the formation of ice on the enclosure. They are designed to meet rod entry, rain‡, external icing, and rust- resistance design tests. They are not intended to provide protection against conditions such as dust, internal condensation, or internal 12 icing. Evaluation criteria: No water has entered enclosure during specified test. Evaluation criteria: Encosure undamaged after ice buildup during specified test has melted (Note: Not required to be operable while ice-laden). 13 ‡ Evaluation criteria: No water shall have reached live parts, insulation or mechanisms. www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-10 Publication A117-CA001A-EN-P
NEMA Enclosures ENCLOSURES NOTE: Enclosures do not normally protect devices against conditions Refer to the brief descriptions below for the various types of enclosures such as condensation, icing, corrosion or contamination that may occur offered by Rockwell Automation. See page Important-12 for selection within the enclosure or enter via the conduit or unsealed openings. criteria. For definitions, descriptions and test criteria, see National Electrical Users must make adequate provisions to safeguard against such Manufacturers Association (NEMA) Standards Publication No. 250. Also see conditions and satisfy themselves that the equipment is properly individual product listings within the Allen-Bradley catalog for available protected. enclosure types and for any additional information relating to these descriptions. 1 Type 12 Dusttight Industrial Use 2 Type 12 enclosures are intended for indoor use primarily to provide 3 Type 7 & 9 Bolted Enclosure for Type 7 & 9 Unilock Enclosure for a degree of protection against dust, falling dirt, and dripping non- Hazardous Locations Hazardous Locations corrosive liquids. They are designed to meet drip, dust, and rust- resistance tests. They are not intended to provide protection against Type 7 conditions such as internal condensation. For Hazardous Gas Locations 4 Type 7 enclosures are for indoor use in locations classified as Type 13 Class I, Groups C or D, as defined in the U.S. National Electrical Oiltight Code. Type 7 enclosures are designed to be capable of withstanding the pressures resulting from an internal explosion of Type 13 enclosures are intended for indoor use primarily to provide specified gases, and contain such an explosion sufficiently that an 5 a degree of protection against dust, spraying of water, oil, and explosive gas-air mixture existing in the atmosphere surrounding the noncorrosive coolant. They are designed to meet oil exclusion and enclosure will not be ignited. Enclosed heat generating devices are rust-resistance design tests. They are not intended to provide designed not to cause external surfaces to reach temperatures protection against conditions such as internal condensation. capable of igniting explosive gas-air mixtures in the surrounding atmosphere. Enclosures are designed to meet explosion, 6 hydrostatic, and temperature design tests. Finish is a special corrosion-resistant, gray enamel. 7 Type 9 For Hazardous Dust Locations Type 9 enclosures are intended for indoor use in locations classified as Class II, Groups E, F, or G, as defined in the U.S. 8 National Electrical Code. Type 9 enclosures are designed to be capable of preventing the entrance of dust. Enclosed heat generating devices are designed not to cause external surfaces to reach temperatures capable of igniting or discoloring dust on the enclosure or igniting dust-air mixtures in the surrounding 9 atmosphere. Enclosures are designed to meet dust penetration and temperature design tests, and aging of gaskets. The outside finish is a special corrosion-resistant gray enamel. 10 Type 6P For Prolonged Submersion at a Limited Depth Type 6P enclosures are intended for indoor or outdoor use primarily to provide a degree of protection against the entry of water during prolonged submersion at a limited depth; and to reduce 11 potential damage from the formation of ice on the enclosure. They are designed to meet air pressure, external icing , hosedown and corrosion-resistance design tests. They are not intended to provide protection against conditions such as internal condensation or internal icing. 12 Evaluation criteria: Enclosure undamaged after ice buildup during specified test has melted (Note: Not required to be operable while ice-laden). Evaluation criteria: No water has entered enclosure during specified test. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-11 Publication A117-CA001A-EN-P
NEMA Enclosures Enclosure Selection Criteria Enclosures for Non-Hazardous Locations Type For Indoor Use Outdoor Use Indoor or Outdoor Designed to Meet Tests For a Degree of Protection Against: No. 1 12 13 3R 3 4 4X 6P Incidental contact with enclosed equipment 6.2 Falling dirt 6.2 1 Rust 6.8 6.5.1.2 (2) Circulating dust, lint, fibers and flyings Windblown dust 6.5.1.1 (2) Falling liquids and light splashing 6.3.2.2 2 Rain (Test evaluated per 6.4.2.1) 6.4.2.1 Rain (Test evaluated per 6.4.2.2) 6.4.2.2 Snow and sleet 6.6.2.2 Hosedown and splashing water 6.7 3 Occasional prolonged submersion 6.11 (2) Oil and coolant seepage 6.3.2.2 Oil or coolant spraying and splashing 6.12 Corrosive agents 6.9 4 See below for abridged description of NEMA enclosure test requirements. Refer to NEMA Standards Publication No. 250 for complete test specifications. Non-hazardous materials, not Class III ignitable or combustible. Abridged Description of NEMA Enclosure Test Requirements 5 6.2 Rod Entry Test — A 1/8 in. (3.18 mm) diameter rod must not be 6.7 Hosedown Test — Enclosure and external mechanisms are able to enter enclosure except at locations where nearest live part is subjected to a stream of water at 65 gal (246 L) per minute from a 1 more than 4 in. (102 mm) from an opening — such opening shall not in. (25.4 mm) diameter nozzle, directed at all joints from all angles permit a 1/2 in. (13 mm) diameter rod to enter. from a distance of 10…12 ft (3…3.7 meters). Test time is 48 seconds times the test length (height + width + depth of enclosure 6.3 Drip Test — Water is dripped onto enclosure for 30 minutes 6 in ft) (meters), or a minimum of 5 seconds. No water shall enter from an overhead pan having uniformly spaced spouts, one every enclosure. 20 in.2 (12900 mm2) of pan area, each spout having a drip rate of 20 drops per minute. 6.8 Rust Resistance Test (Applicable Only to Enclosures Incorporating External Ferrous Parts) — Enclosure is subjected to Evaluation 6.3.2.2: No water shall have entered enclosure. a salt spray (fog) for 24 hours, using water with five parts by weight 7 6.4 Rain Test — Entire top and all exposed sides are sprayed with of salt (NaCI), at 95 °F (35 °C), then rinsed and dried. There shall be water at a pressure of 5 psi (0.35 kg/cm2) from nozzles for one hour no rust except where protection is impractical (e.g., machined at a rate to cause water to rise 18 in. (457 mm) in a straight-sided mating surfaces, sliding surfaces of hinges, shafts, etc.). pan beneath the enclosure. Evaluation 6.4.2.1: No water shall have 6.9 Corrosion Protection — Sheet steel enclosures are evaluated reached live parts, insulation, or mechanisms. per Underwriter’s Laboratories (UL) 50, Part 13 (test for equivalent 8 Evaluation 6.4.2.2: No water shall have entered enclosure. protection as G-90 commercial zinc coated sheet steel). Other materials per Underwriter’s Laboratories (UL) 508, 6.9 or 6.10. 6.5.1.1 (2) Outdoor Dust Test (Alternate Method) — Enclosure and external mechanisms are subjected to a stream of water at 45 gal 6.11 (2) Air Pressure Test (Alternate Method) — Enclosure is (170.5 L) per minute from a 1 in. (25.4 mm) diameter nozzle, directed submerged in water at a pressure equal to water depth of 6 ft (2 m), at all joints from all angles from a distance of 10…12 ft (3…3.7 m). for 24 hours. No water shall enter enclosure. 9 Test time is 48 seconds times the test length (height + width + 6.12 Oil Exclusion Test — Enclosure is subjected to a stream of depth of enclosure in feet), or a minimum of 5 minutes. No water test liquid for 30 minutes from a 3/8 in. (9.5 mm) diameter nozzle at shall enter enclosure. 2 gal (7.57 L) a minute. Water with 0.1% wetting agent is directed 6.5.1.2 (2) Indoor Dust Test (Alternate Method) — Atomized water from all angles from a distance of 12…18 in. (305…457 mm), while at a pressure of 30 psi (2.11 kg/cm2) is sprayed on all seams, joints, any externally operated device is operated at 30 operations per 10 and external operating mechanisms from a distance of 12…15 in. minute. No test liquid shall enter the enclosure. (305…381mm) at a rate of 3 gal (11 L) per hour. No less than 5 oz (142 g) of water per linear foot of test length (height + length + depth of enclosure) is applied. No water shall enter enclosure. 6.6 External Icing Test — Water is sprayed on enclosure for one 11 hour in a cold room 35.6 °F (2 °C); then room temperature is lowered to approximately -23 °F (-5 °C) and water spray is controlled so as to cause ice to build up at a rate of 1/4 in. (6.4 mm) per hour until 3/4 in. (19 mm) thick ice has formed on top surface of a 1 in. (25.4 mm) diameter metal test bar, then temperature is 12 maintained at -23 °F (-5 °C) for 3 hours. Evaluation 6.6.2.2: Equipment shall be undamaged after ice has melted (external mechanisms not required to be operable while ice- laden). 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-12 Publication A117-CA001A-EN-P
NEMA Enclosures Enclosure Selection Criteria, Continued Enclosures for Hazardous Locations (Division 1 or 2) Class Type (National 7, Class I Group 9, Class II Group Designed to Meet For a Degree of Protection Against Electrical Tests Atmospheres Typically Containing: ‡ Code) A B C D E F G Acetylene I Explosion 1 Test Hydrogen, Manufactured Gas I Hydrostatic Test Diethyl Ether, Ethylene, Hydrogen Sulfide I Temperature Acetone, Butane, Gasoline, Propane, Toluene 2 Test I Metal dusts and other combustible dusts with Dust II resistivity of less than 105 ohm-cm. Penetration Test Carbon black, charcoal, coal or coke dusts with II resistivity between 102…108 ohm-cm 3 Temperature Combustible dusts with resistivity of 105 ohm-cm Test with II or greater Dust Blanket Fibers, flyings § III 4 For indoor locations only unless cataloged with additional NEMA Type enclosure number(s) suitable for outdoor use as shown in table on page Important-12. Some control devices (if so listed in the catalog) are suitable for Division 2 hazardous location use in enclosures for non-hazardous locations. For explanation of CLASSES, DIVISIONS and GROUPS, refer to the National Electrical Code. Note: Classifications of hazardous locations are subject to the approval of the authority having jurisdiction. Refer to the National Electrical Code. See abridged description of test requirements below. For complete requirements, refer to UL Standard 698, compliance with which is required by NEMA enclosure standards. 5 ‡ For listing of additional materials and information noting the properties of liquids, gases and solids, refer to NFPA 497M-1991, Classification of Gases, Vapors, and Dusts for Electrical Equipment in Hazardous (Classified) Locations. § UL 698 does not include test requirements for Class III. Products that meet Class II, Group G requirements are acceptable for Class III. 6 Abridged Description of UL Standard 698 Test Requirements Explosion Test — During a series of tests in which gas-air mixtures Temperature Test with Dust Blanket — This test is conducted as of the specific gas, over its range of explosive concentrations, are described for the Dust Penetration test except that the recirculating ignited inside the enclosure, the enclosure shall prevent the passage 7 dust nozzles are positioned so that the dust is not blown directly on of flame and sparks capable of igniting a similar gas-air mixture the device under test. The device is operated at full rated load (and surrounding the enclosure. In addition, there shall be no mechanical under abnormal conditions for equipment subject to overloading) damage to enclosed electrical mechanisms or the enclosure. until equilibrium temperatures are attained. Dust in contact with the Hydrostatic Test — The enclosure shall withstand for 1 minute a enclosure shall not ignite or discolor from heat, and the exterior hydrostatic test based on the maximum internal explosion pressure temperatures based on (104 °F) 40 °C ambient shall not exceed: 8 developed during the explosion tests, as follows: cast metal, four times the explosion pressure without rupture or permanent Normal Abnormal deformation; fabricated steel, twice the explosion pressure without Group Operation Operation permanent deformation and three times the explosion pressure E (392 °F) 200 °C (392 °F) 200 °C without rupture. Exception: Hydrostatic tests may be omitted if F (302 °F) 150 °C (392 °F) 200 °C 9 calculations show safety factor of 5:1 for cast metal and 4:1 for G (248 °F) 120 °C (329 °F) 165 °C fabricated steel. Temperature Test — The enclosed device is subjected to a temperature test to determine maximum temperature at any point on the external surface. The device must be marked with a 10 temperature code based on the result only if the temperature exceeds (212 °F) 100 °C. Dust Penetration Test — The device is operated at full rated load until equilibrium temperatures are attained, then allowed to cool to ambient (room) temperature, through six heating and cooling cycles 11 covering at least 30 hours, while continuously exposed to circulating dust of specified properties in a test chamber. No dust shall enter the enclosure. 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-13 Publication A117-CA001A-EN-P
IEC Enclosures Note: The IEC test requirements for Degrees of Protection against Degree of Protection liquid ingress refer only to water. Those products in this IEC Publication 529 describes standard Degrees of Protection that catalog, which have a high degree of protection against enclosures of a product are designed to provide when properly ingress of liquid, in most cases include Nitrile seals. These installed. have good resistance to a wide range of oils, coolants and cutting fluids. However, some of the available lubricants, Summary hydraulic fluids and solvents can cause severe deterioration The publication defines degrees of protection with respect to: of Nitrile and other polymers. Some of the products listed are Persons 1 available with seals of Viton or other materials for improved Equipment within the enclosure resistance to such liquids. For specific advice on this subject Ingress of water refer to your local Rockwell Automation sales office or Allen-Bradley distributor. It does not define: IEC Enclosure Classification Protection against risk of explosion 2 The degree of protection is indicated by two letters (IP) and two Environmental protection (e.g. against humidity, corrosive numerals. International Standard IEC 529 contains descriptions and atmospheres or fluids, fungus or the ingress of vermin) associated test requirements that define the degree of protection each numeral specifies. The following table indicates the general degree of protection — refer to Abridged Descriptions of IEC Enclosure Test Requirements below and on page Important-11. For 3 complete test requirements refer to IEC 529. First Numeral Second Numeral Protection of persons against access to hazardous parts and protection against Protection against ingress of water under test conditions specified in IEC 529. penetration of solid foreign objects. 4 0. Non-protected 0. Non-protected 1. Back of hand; objects greater than 50 mm in diameter 1. Vertically falling drops of water 2. Finger; objects greater than 12.5 mm in diameter 2. Vertically falling drops of water with enclosure tilted 15 degrees 3. Tools or objects greater than 2.5 mm in diameter 3. Spraying water 5 4. Tools or objects greater than 1.0 mm in diameter 4. Splashing water 5. Jetting water 5. Dust-protected (dust may enter during specified test but must not interfere with operation of the equipment or impair safety) 6. Powerful jetting water 6. Dusttight (no dust observable inside enclosure at end of test) 7. Temporary submersion 8. Continuous submersion 6 Example: IP41 describes an enclosure that is designed to protect against the entry of tools or objects greater than 1 mm in diameter and to protect against vertically dripping water under specified test conditions. Note: All first numerals and second numerals up to and including characteristic numeral 6, imply compliance also with the requirements for all lower characteristic numerals in their respective series (first or second). Second numerals 7 and 8 do not imply suitability for exposure to water jets (second characteristic numeral 5 or 6) unless dual coded; e.g., IP_5/IP_7. 7 The IEC standard permits use of certain supplementary letters with the characteristic numerals. If such letters are used, refer to IEC 529 for the explanation. Abridged Descriptions of IEC Enclosure Test Requirements (Refer to IEC 529 for complete test specifications — e.g., test apparatus configuration; tolerances; etc. For Metric Conversion factors — see 8 page Important-2.) Tests for Protection Against Access to Hazardous Parts (first characteristic numeral) The first characteristic numeral of the IP number indicates compliance with the following tests for the degree of protection against access to hazardous parts. It also indicates compliance with tests as shown in the next section for the degree of protection against solid foreign 9 objects. The protection against access to hazardous parts is satisfactory if adequate clearance is kept between the specified access probe and hazardous parts. For voltages less than 1000V AC and 1500V DC, the access probe must not touch the hazardous live parts. For voltages exceeding 1000V AC and 1500V DC, the equipment must be capable of withstanding specified dielectric tests with the access probe in the most unfavorable position. 10 IP0_ — No test required. IP1_ — A rigid sphere 50 mm in diameter shall not completely pass through any opening. Force = 50 N. IP2_ — A jointed test finger 80 mm long and 12 mm in diameter may penetrate to its 80 mm length, but shall have adequate clearance as specified above, from hazardous live parts, in every possible position of the test finger as both joints are bent through an angle up to 11 90°. Force = 10 N. IP3_ — A test rod 2.5 mm in diameter shall not penetrate and adequate clearance shall be kept from hazardous live parts (as specified above). Force = 3 N. IP4_ — A test wire 1 mm in diameter shall not penetrate and adequate clearance shall be kept from hazardous live parts (as specified above). Force = 1 N. 12 IP5_ — A test wire 1 mm in diameter shall not penetrate and adequate clearance shall be kept from hazardous live parts (as specified on page Important-11). Force = 1 N. IP6_ — A test wire 1 mm in diameter shall not penetrate and adequate clearance shall be kept from hazardous live parts (as specified on page Important-11). Force = 1 N. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-14 Publication A117-CA001A-EN-P
IEC Enclosures Tests for Protection Against Access to Hazardous Parts Tests for Protection Against Solid Foreign Objects (second characteristic numeral) (first characteristic numeral) IP_3 — Water is sprayed onto all sides of the enclosure over an arc For first numerals 1, 2, 3, and 4 the protection against solid foreign of 60° from vertical, using an oscillating tube device with objects is satisfactory if the full diameter of the specified probe does spray holes 50 mm apart (or a hand-held nozzle for larger not pass through any opening. Note that for first numerals 3 and 4 enclosures). Flow rate, oscillating tube device = 0.07 l/min. the probes are intended to simulate foreign objects which may be per hole x number of holes; for hand-held nozzle = 10 spherical. Where shape of the entry path leaves any doubt about l/min. Test time, oscillating tube = 10 min.; for hand-held ingress or a spherical object capable of motion, it may be necessary 1 nozzle = 1 min./m2 of enclosure surface area, 5 min. to examine drawings or to provide special access for the object minimum. probe. For first numerals 5 and 6 see test descriptions below for acceptance criteria. IP_4 — Same as test for IP_3 except spray covers an arc of 180° from vertical. IP0_ — No test required. 2 IP_5 — Enclosure is sprayed from all practicable directions with a IP1_ — The full diameter of a rigid sphere 50 mm in diameter must stream of water at 12.5 l/min. from a 6.3 mm nozzle from a not pass through any opening at a test force of 50 N. distance of 2.5 to 3 m. Test time = 1min./m2 of enclosure IP2_ — The full diameter of a rigid sphere 12.5 mm in diameter surface area to be sprayed, 3 min. minimum. must not pass through any opening at a test force of 30 N. IP_6 — Enclosure is sprayed from all practicable directions with a IP3_ — A rigid steel rod 2.5 mm in diameter must not pass through 3 stream of water at 100 l/min. from a 12.5 mm nozzle from a any opening at a test force of 3 N. distance of 2.5 to 3 m. Test time = 1min./m2 of enclosure surface area to be sprayed, 3 min. minimum. IP4_ — A rigid steel wire 1 mm in diameter must not pass through any opening at a test force of 1 N. IP_7 — Enclosure is immersed in water in its service position for 30 min. Lowest point of enclosures less than 850 mm tall = IP5_ — The test specimen is supported inside a specified dust 4 1000 mm below surface of water. Highest point of chamber where talcum powder, able to pass through a enclosures more than 850 mm tall = 150 mm below surface square-meshed sieve with wire diameter 50 mm and width of water. between wires 75 mm, is kept in suspension. IP_8 — Test conditions are subject to agreement between Enclosures for equipment subject to thermal cycling effects manufacturer and user, but shall be at least as severe as (category 1) are vacuum pumped to a reduced internal 5 those for IP_7. pressure relative to the surrounding atmosphere: maximum depression = 2 kPa; maximum extraction rate = 60 volumes per hour. If extraction rate of 40 to 60 volumes/h is obtained, test is continued until 80 volumes have been drawn through or 8 h has elapsed. If extraction rate is less than 40 volumes/h at 20 6 kPa depression, test time = 8 h. Enclosures for equipment not subject to thermal cycling effects and designated category 2 in the relevant product standard are tested for 8 h without vacuum pumping. Protection is satisfactory if talcum powder has not 7 accumulated in a quantity or location such that, as with any other kind of dust, it could interfere with the correct operation of the equipment or impair safety; and no dust has been deposited where it could lead to tracking along creepage distances. 8 IP6_ — All enclosures are tested as category 1, as specified above for IP5_. The protection is satisfactory if no deposit of dust is observable inside the enclosure at the end of the test. Tests for Protection Against Water (second characteristic numeral) 9 The second characteristic numeral of the IP number indicates compliance with the following tests for the degree of protection against water. For numerals 1…7, the protection is satisfactory if any water that has entered does not interfere with satisfactory operation, does not reach live parts not designed to operate when 10 wet, and does not accumulate near a cable entry or enter the cable. For second numeral 8 the protection is satisfactory if no water has entered the enclosure. IP_0 — No test required. IP_1 — Water is dripped onto the enclosure from a “drip box” 11 having spouts spaced on a 20 mm square pattern, at a “rainfall” rate of 1 mm/min. The enclosure is placed in its normal operating position under the drip box. Test time = 10 min. 12 IP_2 — Water is dripped onto the enclosure from a “drip box” having spouts spaced on a 20 mm square pattern, at a “rainfall” rate of 3 mm/min. The enclosure is placed in 4 fixed positions tilted 15° from its normal operating position, under the drip box. Test time = 2.5 min. for each position of tilt. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-15 Publication A117-CA001A-EN-P
IEC Enclosures NEMA Ratings and Test Values for AC Control Circuit Contacts at 50 or 60 Hz Maximum Current [A] 120V 240V 480V 600V VA NEMA Thermal 1 Contract Continuous Rating Test Designation Current [A] Make Break Make Break Make Break Make Break Make Break A150 10 60 6.00 —————— 7200 720 A300 10 60 6.00 30 3.00 — — — — 7200 720 2 A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720 B1505303.00——————3600 360 B300 5 30 3.00 15 1.50 — — — — 3600 360 B600 5 30 3.00 15 1.50 7.50 0.75 6 0.60 3600 360 3 C150 2.5 15 1.50 —————— 1800 180 C300 2.5 15 1.50 7.50 0.75 — — — — 1800 180 C600 2.5 15 1.50 7.50 0.75 3.75 0.375 3 0.30 1800 180 4 D150 1.0 3.60 0.60 ——————43272 D300 1.0 3.60 0.60 1.80 0.30 — — — — 432 72 5 D600 0.5 1.80 0.30 ——————21636 2X A300 20 120 12 60 6.00 — — — — 14400 1440 2X A600 20 120 12 60 6.00 30 3.00 24 2.40 14400 1440 6 NEMA Ratings and Test Values for DC Control Circuit Contacts Maximum Current [A] 7 NEMA Contract Thermal Continuous Make or Break at Rating Designation Test Current [A] 5…28V 125V 250V 301…600V 300V or less [VA] N150 10 10 2.2 — — 275 N300 10 10 2.2 1.1 — 275 8 N600 10 10 2.2 1.1 0.40 275 P150 5.0 5.0 1.1 — — 138 P300 5.0 5.0 1.1 0.55 — 138 P600 5.0 5.0 1.1 0.55 0.20 138 9 Q300 2.5 2.5 0.55 0.27 0.11 69 Q600 2.5 2.5 0.55 0.27 0.11 69 2X P600 10 10 2.2 1.1 0.40 275 10 NEMA Definitions for Contact Arrangements Form "A" Contacts Form "X" Contacts A Form "A" contact arrangement is one that has single-pole single- A Form "X" contact arrangement is one that has single-pole single- throw normally open contacts. The function of this arrangement is to throw normally open double make contacts. The function of this close a circuit when actuated. arrangement is to close a circuit when actuated. 11 Form "B" Contacts Form "Y" Contacts A Form "B" contact arrangement is one that has single-pole single- A Form "Y" contact arrangement is one that has single-pole single- throw normally closed contacts. The function of this arrangement is throw normally closed double break contacts. The function of this to open a circuit when actuated. arrangement is to open a circuit when actuated. 12 Form "C" Contacts Form "Z" Contacts A Form "C" contact arrangement is one that has single-pole double- A Form "Z" contact arrangement is one that has single-pole double- throw contacts with three terminals — one for normally open, one throw contacts with four terminals — two for normally open and two for normally closed, and one common. The function of this for normally closed. The function of this arrangement is to open one 13 arrangement is to transfer a circuit when actuated. circuit and close the other. www.ab.com/catalogs Preferred availability cat. nos. are bbold. Important-16 Publication A117-CA001A-EN-P
NEMA Motor Control Table of Contents Definite Purpose Contactors NEMA Combination Contactors, Starters, 0 and Pump Control Panels • Bul. 400 .................................................. Page 1-4 • Bul. 502 Combination Contactor Disconnect Type .................................... Page 1-79 Vacuum Contactors 1 • Bul. 503 Combination Contactor Circuit • Bul. 1102C.............................................. Page 1-16 Breaker Type .......................................... Page 1-80 • Bul. 1109 ................................................ Page 1-17 • Bul. 506 Reversing Disconnect Type Page 1-81 • Bul. 1104C.............................................. Page 1-18 • Bul. 507 Reversing Circuit Breaker 2 • Bul. 1100 ................................................ Web‡ Type ........................................................ Page 1-82 • Bul. 1104V .............................................. Web‡ • Bul. 512 Non-Reversing Disconnect Type ........................................................ Page 1-84 NEMA AC Contactor and Starter Modular • Bul. 512H Horizontal Mounting 3 Kits Disconnect Type .................................... Web‡ • Bul. 500 Top Wiring For Motor Loads .. Page 1-31 • Bul. 512M Non-Reversing Disconnect Type with Extra Panel Space ................ Page 1-86 • Bul. 500F Feed-Through Wiring For Motor Loads .......................................... Page 1-36 • Bul. 512V Non-Reversing Vacuum 4 Disconnect Type .................................... Web‡ • Bul. 509 Full Voltage Non-Reversing Starters .................................................. Page 1-46 • Bul. 513 Non-Reversing Circuit Breaker Type ........................................................ Page 1-87 5 NEMA AC Contactors and Starters — • Bul. 513 Non-Reversing Circuit Breaker Type ........................................................ Page 1-87 Factory Assembled • Bul. 513H Horizontal Mounting • Bul. 500 Top Wiring For Motor Loads .. Page 1-33 Disconnect Type .................................... Web‡ • Bul. 500F Feed-Through Wiring For 6 • Bul. 513M Non-Reversing Circuit Motor Loads .......................................... Page 1-38 Breaker Type with Extra Panel Space .. Page 1-90 • Bul. 505 Full Voltage Reversing ............ Page 1-39 • Bul. 513V Non-Reversing Vacuum • Bul. 509 Full Voltage Non-Reversing Disconnect Type .................................... Web‡ 7 Starters .................................................. Page 1-48 • Bul. 522 Multi-Speed Combination • Bul. 520 Full Voltage Multi-Speed Starter Disconnect Type........................ Page 1-91 Starters .................................................. Page 1-52 • Bul. 523 Multi-Speed Combination • Bul. 300 Compact Contactors and Starter Circuit Breaker Type.................. Page 1-95 8 Starters .................................................. Page 1-60 • Bul. 1232 Pump Control Disconnect Type with Narrow Enclosure.................. Page 1-99 • Bul. 1232X Pump Control Disconnect Type ........................................................ Page 1-100 9 • Bul. 1232V Vacuum Pump Control Disconnect Type .................................... Page 1-101 • Bul. 1233 Pump Control Circuit Breaker 10 Type with Narrow Enclosure.................. Page 1-102 • Bul. 1233X Pump Control Circuit Breaker Type .......................................... Page 1-103 • Bul. 1233V Vacuum Pump Control 11 Circuit Breaker Type .............................. Page 1-105 12 ‡ Information for this product line is available on the Industrial Controls Catalog website: www.ab.com/catalogs. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-1 Publication A117-CA001A-EN-P
NEMA Motor Control Table of Contents NEMA Reduced Voltage Starters, NEMA Manual Starting Switches 0 Combination Starters, and Pump Panels • Bul. 600 Single-Phase............................ Page 1-195 • Bul. 530 Part Winding Starter................ Web‡ • Bul. 609 Single- and Three-Phase........ Page 1-198 • Bul. 532 & 1282 Part Winding • Bul. 609U with Undervoltage 1 Combination Starter and Pump Control Protection .............................................. Page 1-200 Panel Disconnect Type.......................... Web‡ • Bul. 533 & 1283 Part Winding Disconnect Switches Combination Starter and Pump Control • Bul. 1494V Variable-Depth Flange- 2 Panel Circuit Breaker Type.................... Web‡ Mounted Disconnect Switches ............ Page 1-206 • Bul. 540 Wye-Delta Starter.................... Web‡ • Bul. 1494C Cable-Operated Disconnect • Bul. 542 & 1242 Wye-Delta Switches ................................................ Page 1-209 Combination Starter and Pump Control • Bul. 1494F Fixed-Depth Flange- 3 Panel Disconnect Type.......................... Web‡ Mounted Disconnect Switches ............ Page 1-212 • Bul. 543 & 1243 Wye-Delta • Bul. 1494R Variable-Depth Door- Combination Starter and Pump Control Mounted Rotary Disconnect Switches Web‡ Panel Circuit Breaker Type.................... Web‡ 4 • Bul. 570 AutoTransformer Starter ........ Web‡ Circuit Breaker Mechanisms • Bul. 572 & 1272 AutoTransformer • Bul. 1494V Variable-Depth Flange- Combination Starter and Pump Control Mounted Circuit Breakers...................... Page 1-213 Panel Disconnect Type.......................... Web‡ 5 • Bul. 1494D Fixed-Depth Flange- • Bul. 573 & 1273 AutoTransformer Mounted Circuit Breakers...................... Web‡ Combination Starter and Pump Control Panel Circuit Breaker Type.................... Web‡ Safety Switches • Bul. 500 Line Modifications and 6 Accessories............................................ Page 1-106 • Bul. 1494G Enclosed Disconnect Safety Switches .................................... Page 1-216 • Bul. 500 Line Specifications.................. Page 1-126 • Bul. 1494H Safety Switches.................. Page 1-221 • Bul. 500 Line Approximate Dimensions Page 1-133 7 • Bul. 1494 Line Accessories .................. Page 1-224 • Bul. 500 Line Renewal Parts ................ Page 1-157 • Bul. 1494 Line Specifications................ Page 1-230 • Bul. 500 Line Overload Relay Code Selection ................................................ Page 1-159 • Bul. 1494 Line Approximate Dimensions ............................................ Page 1-233 8 Overload Relays Fuse Blocks • Bul. 592 E1 Plus .................................... Page 1-161 • Bul. 1491 Fuse Blocks .......................... Web‡ • Bul. 592 E3 and E3 Plus........................ Page 1-163 9 • Bul. 592 Manual Reset Overload Definite-Purpose Style Enclosures Relays .................................................... Page 1-164 • Bul. 598 General-Purpose Enclosure.... Page 1-245 • Heater Element Selection...................... Page 1-167 • Bul. 598 Junction Box............................ Page 1-250 10 • Bul. 598 22.5 mm Push Button Enclosures.............................................. Page 1-254 • Bul. 800H 30.5 mm Push Button Enclosures.............................................. Page 1-256 11 12 ‡ Information for this product line is available on the Industrial Controls Catalog website: www.ab.com/catalogs. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-2 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Product Overview Definite-Purpose Contactors 0 1 Bulletin 400 Compact size Feed-through wiring Class B (130 ºC) coil insulation 2 Double “E” magnet assembly Features Snap-on auxiliary contacts Combination pressure and quick connect terminals Ability to accept ring terminals Double-break contacts No. of Poles 1 & 2 3 3 4 3 FLA Rating 20/25…40 25…40 50…90 20/25…40 Arc Cover Optional Standard Standard Standard 1/4 in. QC, #10-32 screw 1/4 in. QC, #10-32 screw Box lug, standard 1/4 in. QC, #10-32 screw Box lugs optional Box lugs optional (25…30 A) Option available to accept ring (25…30 A) Termination Coil screws optional terminals Box lugs (40 A) 4 Coil screws optional CSA Certified (File No. 221970) CSA Certified (File No. 221970) CSA Certified (File No. 221970) CSA Certified (File No. 221970) UL Recognized (File No. E3125, UL Recognized (File No. E3125, UL Recognized (File No. E3125, UL Recognized (File No. E3125, Guide No. NLDX2) Guide No. NLDX2) Guide No. NLDX2) Guide No. NLDX2) Certifications CE Marked — SEMKO Certified CE Marked — SEMKO Certified CE Marked — SEMKO Certified CE Marked — SEMKO Certified CCC CCC CCC 5 Product Page 1-6 Page 1-7 Page 1-8 Page 1-9 Selection 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-3 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Product Overview/Catalog Number Explanation Bulletin 400 Table of Contents Available in the following ranges: 0 Product Selection............. 1-6 1-Pole: 20/25…40 A, 600V max. 2-Pole: 20/25…40 A, 600V max. Accessories.........................1-10 3-Pole: 20/25…90 A, 600V max. Modifications......................1-10 4-Pole: 20/25…40 A, 600V max. Specifications.....................1-11 The Allen-Bradley Bulletin 400 Definite Purpose contactors are Approximate 1 specifically designed for applications such as air-conditioning, Dimensions ......................... 1-12 refrigeration, resistive heating, data processing and food service 2-pole equipment, pumps, and compressors. Standards Compliance UL 508 Box lugs are standard on 40 A contactors and larger. A maximum of 2 CSA C22.2 No. 14 two auxiliary contact blocks (one on each side, four contacts max.) EN/IEC 60947-4-1 can be field installed. Certifications Features Include: UL Recognized (File No. UL tested for lighting loads E3125, Guide No. NLDX2) 3 Compliant with international standards CSA Certified (File No. 221970) Standard and high fault short-circuit current rating (SCCR) CE Marked SEMKO Certified 4-pole CCC 4 Catalog Number Explanation 400 –DP40 N A 3 – K 5 abcde e (cont'd) d a Modifications Number of Poles Current Rating 6 3- and 4-Pole Code Description Code Full Load Amps [A] 20/25, 30, and 40 A only (Steel Back Plate) 11 pole DP25 20/25 Code Description 2 2 poles DP30 30 Auxiliary contact – 1 N.O./1 N.C. with AB1 3 3 poles DP40 40 Quick Connect 7 4 4 poles DP50 50 A1 Auxiliary contact – SPDT with QC DP60 60 A2 Auxiliary contact – 2 SPDT with QC DP75 75 e 3-Pole 50…90 A only DP90 90 Modifications Code Description 8 Code Description AB Auxiliary contact – 1 N.O./1 N.C. with QC Box lug with DP25 or DP30 in 2nd b B position A Auxiliary contact – SPDT with QC Enclosure Code 400-DRA factory attached to 4-Pole Code Enclosure D DP (20/25…40 A) 20/25, 30, and 40 A only (Molded Back Plate) N No enclosure/No exceptions 9 E 2 poles with 3-pole base Code Description #6-32 screw coil terminal with DP25, AB5 Auxiliary contact – 1 N.O./1 N.C. with QC K DP30, or DP40 in 2nd position A5 Auxiliary contact – SPDT with QC c Accept ring terminal AA5 Auxiliary contact – 2 SPDT with QC R Nominal Coil Voltage [V] for DP40…DP90 Code 50/60 Hz Frequency 10 S #10-32 SEMS terminal J24 T Coil terminals down D 120 Coil terminals A 208/240 on load side (T1/2, T2/4, T3/6) U without quick connect (QC) F 277 line/load terminals 11 LF 347 Without quick connect (QC) X B 480 terminals on line and load 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-4 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Quick Selection Contactors FLA Rating Arc Standard Page Number of Poles [A] Cover Termination Certifications Number 0 #10-32 screw with 20…30 1/4 in. QC 1 Box lug 40 (option available to 1 accept ring terminals) Optional 1-6 #10-32 screw with 20…30 1/4 in. QC 2 2 Box lug 40 (option available to accept ring terminals) 3 #10-32 screw with 20…30 1/4 in. QC 4 3 Standard 1-7 Box lug 40 (option available to accept ring terminals) 5 50, 60 Standard Box lug 3 (option available to 1-8 6 accept ring terminals) 75, 90 Standard #10-32 screw with 20…30 7 1/4 in. QC 4 Standard 1-9 Box lug 40 (option available to accept ring terminals) 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-5 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Product Selection 20/25…40 FLA 1- and 2-Pole 0 1 1-Pole Contactor with Shunt 2-Pole Contactor with 2 Optional Arc Cover Maximum Continuous Ampere Rating [A] Full Load Locked Rotor Resistive Tungsten Amps Number Ballast Line Voltage Current Current Rating Voltage Max. Single Lamp Loads [A] of Poles Lighting Load‡ [V AC] [A] [A] [V] Phase Hp Cat. No. 3 240/277 150 35 120 1 20/25 125 480 125 35 400-DP25N 1 240 2 600 100 35 240/277 150 35 120 2 4 20/25 225 480 125 35 400-DP25N 2 240 3 600 100 35 240/277 150 40 120 1 30 130 480 125 40 400-DP30N 1 240 2 5 600 100 40 240/277 150 40 120 2 480 125 40 30 230 400-DP30N 2 240 3 600 100 40 240/277 240 50 120 2 6 40 140 480 160 50 400-DP40N 1 240 3 600 120 50 240/277 240 50 120 2 480 200 50 40 240 400-DP40N 2 7 240 3 600 120 50 Coil terminal screws are not available on 1- and 2-pole contactors. Max. 250V AC. ‡ Max. 277V AC. 8 AC Coil Voltage Code for 1- and 2-Pole Contactors The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 400-DP25N1 becomes Cat. No. 400-DP25NJ1. For other voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor. 9 [V] 24 120 208/240 277 480 Code J D A F B Coil Technical Data 10 20/25…40 A One-Pole Contactors 20/25…40 A Two-Pole Contactors Nominal AC Coil Voltage [V] 24 120 208/240 277 480 24 120 208/240 277 480 Maximum Pickup Volts 18 88 177 221 384 18 88 177 221 384 Drop-Out Volts Range 6…15 20…70 40…140 50…165 150…270 6…15 20…70 40…140 50…165 150…270 50 Hz 31 31 31 31 31 33 33 33 33 33 11 Nominal Inrush VA 60 Hz 28 28 28 28 28 30 30 30 30 30 50 Hz6666688888 Nominal Sealed VA 60 Hz55555656565656 . . . . .5 Nominal DC Resistance () 18 420 1800 2500 3050 11 237 1000 1600 3050 12 Arc Cover Description Cat. No. 20/25 and 30 A – 1-Pole 400-C1 13 20/25 and 30 A – 2-Pole 400-C2 40 A – 1 and 2 Pole Standard www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-6 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Product Selection 20/25…40 FLA 3-Pole 0 1 30 FLA Contactor 3-Pole with optional Coil Terminal Screws Maximum Continuous Locked Resistive Ampere Rating [A] Max. Horsepower Full Load Line Rotor Current 2 Tungsten Lamp Amps Number Ballast Lighting Voltage Current Rating Voltage Loads [A] of Poles Load‡ [V AC] [A] [A] [V] Single Phase Three Phase Cat. No. 110/120 2 — 200/208 — 7.5 240/277 150 35 20/25 325 480 125 35 240/277 5 10 400-DP25N 3 3 600 100 35 480 — 15 600 — 20 110/120 2 — 200/208 — 10 240/277 180 40 30 4 330 480 150 40 240/277 5 10 400-DP30N 3 600 120 40 480 — 15 600 — 20 110/120 3 — 5 200/208 — 10 240/277 240 50 40 240/277 7.5 10 340 480 200 50 400-DP40N 3 600 120 50 480 — 20 600 — 20 To use ring terminals on 40 FLA and larger power connections add the suffix R to the catalog number. 6 Example: Cat. No. 400-DP40N3 becomes Cat. No. 400-DP40N3-R. Max. 250V AC. ‡ Max. 277V AC. AC Coil Voltage Code 7 The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 400-DP25N3 becomes Cat. No. 400-DP25NJ3. For other voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor. [V] 24 120 208/240 277 347 480 8 Code J D A F LF B Coil Technical Data Nominal Coil Voltage 24 120 208/240 277 347 480 9 Maximum Pickup Voltage [V] 18 88 177 220 277 384 Drop-Out Voltage [V] 6…15 20…70 40…140 50…185 85…225 150…270 50 Hz 65 65 65 65 65 65 Nominal Inrush VA 60 Hz 60 60 60 60 60 60 50 Hz 7.5 7.5 7.5 7.5 7.5 7.5 10 Nominal Sealed VA 60 Hz666666 Nominal DC Resistance () 7 180 720 900 1330 2425 Auxiliary Contacts 11 Description Cat. No. 1 N.O./1 N.C. w/QCs§ 400-AB1 400-A1 SPDT w/QCs 400-A2 2-SPDT w/QCs 12 § Contact rating single-circuit N.O. or N.C.: Contact rating SPDT: 10 A, 1/3 Hp, 125 or 250V AC; [V] 120 240 480 600 1/2 A, 125V DC; Break 3.0 1.5 0.75 0.6 1/4 A, 250V DC; 4 A 120V AC on lamp load Make 30 15 7.5 6 Current [A] 13 Continuous 10 10 10 10 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-7 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Product Selection 50…90 FLA 3-Pole 0 3-Pole 1 Maximum Continuous Locked Resistive Ampere Rating [A] Maximum Horsepower Full Load Line Rotor Current Tungsten Lamp Amps Number Ballast Lighting Voltage Current Rating Voltage Loads [A] of Poles Load‡ [V AC] [A] [A] [V] Single Phase Three Phase Cat. No. 110/120 3 — 2 200/208 7.5 15 240 300 65 50 353 480 250 65 220…240 10 15 400-DP50N 3 600 200 65 480 — 25 600 — 25 3 110/120 5 — 200/208 7.5 25 240 360 75 60 353 480 300 75 220…240 10 25 400-DP60N 3 600 240 75 480 — 30 4 600 — 30 110/120 5 — 200/208 10 20 240 450 93 75 363 —480 375 93 240 15 25 400-DP75N 3 600 300 93 480 — 40 5 600 — 40 110/120 7.5 — 200/208 15 25 240 540 120 90 240 20 30 363 —480 450 120 400-DP90N 3 6 600 360 120 480 — 50 600 — 50 To use ring terminals on 40 FLA and larger power connections add the suffix R to the catalog number. Example: Cat. No. 400-DP60N3 becomes Cat. No. 400-DP60N3-R. ‡ Fluorescent Max. 480V line 277V load 7 AC Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 400-DP50N3 becomes Cat. No. 400-DP50NJ3. For other voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor. 8 [V] 24 120 208/240 277 480 Code J D A F B Coil Technical Data Nominal AC Coil Voltage [V] 24 120 208/240 277 480 9 50 & 75 & 50 & 75 & 50 & 75 & 50 & 75 & 50 & 75 & 60 A 90 A 60 A 90 A 60 A 90 A 60 A 90 A 60 A 90 A Maximum Pickup Voltage [V] 18 18 93 88 177 177 235 220 374 384 40… 40… 50… 65… 120… 150… Drop-Out Voltage [V] 6…15 6…15 20…70 20…70 135 110 180 185 286 270 10 50 Hz 140 285 140 285 140 285 140 285 140 285 Nominal Inrush VA 60 Hz 132 240 132 240 132 240 132 240 132 240 50 Hz 20 42 20 42 20 42 20 42 20 42 Nominal Sealed VA 60 Hz 14 27 14 27 14 27 14 27 14 27 11 Nominal DC Resistance () 2.4 0.63 45 15.6 180 63.5 280 84 852 255 Auxiliary Contacts Description Cat. No. 1 N.O./1 N.C. w/QCs and screws§ 400-AB6 12 400-A6 1 N.O. w/QCs and screws § Contact rating single-circuit N.O. or N.C.: 400-B6 1 N.C. w/QCs and screws [V] 120 240 480 600 Contact rating SPDT: Break 3.0 1.5 0.75 0.6 10 A, 1/3 Hp, 125 or 250V AC; Current Make 30 15 7.5 6 1/2 A, 125V DC; [A] 13 Continuous 10 10 10 10 1/4 A, 250V DC; 4 A, 120V AC on lamp load www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-8 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Product Selection 20/25…40 FLA 4-Pole 0 1 4-Pole Maximum Continuous Locked Resistive 2 Ampere Rating [A] Maximum Horsepower Full Load Line Rotor Current Tungsten Lamp Amps Number Ballast Lighting Voltage Current Rating Voltage Loads [A] of Poles Load‡ [V AC] [A] [A] [V] Single Phase Three Phase Cat. No. 110/120 2 — 200/208 — 7.5 240/277 150 35 3 20/25 425 480 125 35 240/277 5 10 400-DP25N 4 600 100 35 480 — 15 600 — 20 110/120 2 — 4 200/208 — 10 240/277 180 40 30 430 480 150 40 240/277 5 10 400-DP30N 4 600 120 40 480 — 15 600 — 20 110/120 3 — 5 200/208 — 10 240/277 240 50 40 240/277 7.5 10 440 480 200 50 400-DP40N 4 600 120 50 480 — 20 600 — 20 6 Max. 250V AC. ‡ Max. 277V AC. AC Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. 7 Example: Cat. No.400-DP25N4 becomes Cat. No. 400-DP25NJ4. For other voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor. [V] 24 120 208/240 277 347 480 Code J D A F LF B 8 Coil Technical Data Nominal AC Coil Voltage [V] 24 120 208/240 277 347 480 Maximum Pickup Voltage [V] 18 88 177 220 277 384 9 Drop-Out Voltage [V] 6…15 20…70 40…140 65…185 85…225 150…270 50 Hz 62 62 62 62 62 62 Nominal Inrush VA 60 Hz 60 60 60 60 60 60 50 Hz999999 Nominal Sealed VA 10 60 Hz777777 Nominal DC Resistance () 6 150 600 750 1205 2195 Auxiliary Contacts – Series B Contactors 11 Steel Back Plate Description Cat. No. 1 N.O./1 N.C. w/QCs§ 400-AB1 400-A1 SPDT w/QCs 400-A2 2-SPDT w/QCs 12 § Contact rating single-circuit N.O. or N.C.: Contact rating SPDT: 10 A, 1/3 Hp, 125 or 250V AC; [V] 120 240 480 600 1/2 A, 125V DC; Break 3.0 1.5 0.75 0.6 1/4 A, 250V DC; 4 A 120V AC on lamp load Make 30 15 7.5 6 Current [A] 13 Continuous 10 10 10 10 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-9 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Accessories/Modifications Accessories Description For Use With Cat. No. 0 20/25…40 A Mechanical Interlock Kit 400-MK1 3-pole 1 2 20/25…40 A DIN Rail Adapter 400-DRA 1-…4-pole 3 Modifications Description Suffix Code 4 Box lug with DP25 or DP30 in second position B Molded coil (not available with 1 or 2 in fifth position) C Factory-installed DIN Rail adapter (20…40 A) D 2-pole with 3-pole base E 5 #6-32 screw coil terminal with DP25, DP30, or DP40 in second position (3- & 4-pole only) K Ring terminal for DP40…DP90 R #10-32 SEMS terminals with DP25, DP30, or DP40 in second position S Coil terminals down T Coil terminals on load side (T1/2, T2/4, T3/6) without quick connect (QC) line/load terminals U 6 Without QC terminals on line and load X 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-10 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Specifications 20/25…40 FLA 1- and 2-Pole 20/25…40 FLA 3-Pole Line and Load Terminals #10-32 screw or box lug Line and Load Terminals #10-32 screw or box lug 0 #16…8 AWG #16…8 AWG #10-32 screw #10-32 screw Wire Size Wire Size (stranding must be split for #8 wire) (stranding must be split for #8 wire) Box Lug #14…4 AWG Box Lug #14…4 AWG Mechanical Life 1 000 000 operations Mechanical Life 1 000 000 operations Electrical Life 250 000 operations Electical Life 250 000 operations 1 Recommended #10-32 screw 25 lb•in Recommended #10-32 screw 25 lb•in Tightening Tightening Box lug 40 lb•in Box lug 40 lb•in Torque Torque Power Power Dual 0.250 QC (2) Dual 0.250 QC (2) Quick terminals terminals Quick Connects 2 Connects 1-Pole: Quad 0.250 QC Coil terminals Quad 0.250 QC Coil terminals 2-Pole: Dual or Quad 0.250 QC Arc Cover Standard Arc Cover Optional Insulation System 130 °C Class B Insulation System 130 °C Class B Temperature Range -40…+65 °C (-40…+150 °F) Temperature Range -40…+65 °C (-40…+150 °F) Vertical All positions 3 Mounting Vertical All positions Mounting Position Horizontal Base down only Position Horizontal Base down only Weight 1 lb 1-Pole 0.5 lb Weight 2-Pole 0.6 lb 4 50…60 FLA 3-Pole 75…90 FLA 3-Pole Line and Load Terminals Box lug Line and Load Terminals Box lug Wire Size #14…1/0 AWG Wire Size #14…2 AWG 5 Mechanical Life 500 000 operations Mechanical Life 500 000 operations Electrical Life 100 000 operations Electrical Life 250 000 operations Recommended Recommended 50 lb•in 50 lb•in Tightening Torque Tightening Torque Power Power Dual 0.250 QC Dual 0.250 QC (2) Quick Quick 6 terminals terminals Connects Connects Coil terminals #6-32 screw and 0.250 QC (2) Coil terminals #6-32 screw and 0.250 QC (2) Arc Cover Standard Arc Cover Standard Insulation System 130 °C Class B Insulation System 130 °C Class B Temperature Range -40…+65 °C (-40…+150 °F) Temperature Range -40…+65 °C (-40…+150 °F) 7 Vertical All Positions Vertical All positions Mounting Mounting Position Position Horizontal Base down only Horizontal Base down only Weight 4 lb Weight 2 lb 8 20/25…40 FLA 4-Pole Line and Load Terminals #10-32 screw or box lug #16…8 AWG #10-32 screw Wire Size (stranding must be split for #8 wire) 9 Box lug #14…4 AWG Mechanical Life 1 000 000 operations Electrical Life 250 000 operations Recommended #10-32 screw 25 lb•in Tightening 10 Box lug 40 lb•in Torque Power Dual 0.250 QC Quick terminals Connects Coil terminals Dual 0.250 QC (2) Arc Cover Standard 11 Insulation System 130 °C Class B Temperature Range -40…+65 °C (-40…+150 °F) Vertical All positions Mounting Position Horizontal Base down only 12 Weight 1.5 lb 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-11 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Approximate Dimensions Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes. 20/25…40 FLA 1- and 2-Pole 0 2.1 max. 1 1.625 0.875 2.313 3.3 2 0.215 1.625 Typ. 4 2.0 2.445 2.541 3 2.1 max. 4 1.625 2.313 0.875 3.3 5 0.215 1.625 Typ. 4 2.0 6 2.445 2.61 7 20/25…40 FLA 3-Pole 2.00 2.97 0.25 3.00 1.78 1.19 Typ. 4 8 0.203 Typ. 4 3.25 9 0.455 3.39 3.75 Dia. 10 0.203 0.125 2.00 11 Typ. 2 max. 2.375 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-12 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Approximate Dimensions Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes. 50 and 60 FLA 3-Pole 0 1 2 3 4 5 75 and 90 FLA 3-Pole 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-13 Publication A117-CA001A-EN-P
Bulletin 400 Definite Purpose Contactors Approximate Dimensions Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes. 20/25…40 FLA 4-Pole 0 3.05 2.13 1.63 2.91 2.75 .21 .23 1 2 3.25 3.13 3.76 3 4 .21 DIN Rail Adaptors 5 2.02 R.20 (Typ. 2) 0.21 0.155 6 0.325 0.865 0.203 1.55…1.64 7 1.625 3.545 3.90 3.25 0.28 (Typ. 2) 8 0.61 9 Ø0.145 0.25 (Typ. 2) 0.235 10 Terminations 11 12 Standard on DP25 and Special on DP25, DP30 DP30, and DP40 #10-32 combination 40 FLA Lug 50 and 60 FLA Lug 75 and 90 FLA Lug #10-32 Sems screw with 13 Phillips, slotted and 5/16 #14…4 AWG #14…2 AWG #14…1/0 AWG pressure plate hex head #12 washer www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-14 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Product Overview Vacuum Contactors and Starters 0 1 Bulletin 1102C 1109 1104C Up to 1500V AC maximum 1500V AC maximum Up to 1500V AC maximum Effective arc extinguishing above 600V Effective arc extinguishing above 600V Space-saving design Compact size Contacts sealed from harsh Contacts sealed from harsh 2 Contacts sealed from harsh contamination – improved performance contamination – improved performance contamination – improved performance Minimal mechanical movement minimizes Improved arc extinguishing above 600V – Minimal mechanical movement minimizes downtime Features reduced contact erosion for higher downtime DC magnet assembly reduces power voltages DC magnet assembly reduces power consumption Minimal mechanical movement minimizes consumption Mechanical and electrical interface downtime 3 Overload protection DC magnet assembly reduces power consumption Mining Mining Mining Foundries-metal processing Foundries-metal processing Foundries-metal processing Chemical Chemical Chemical Petroleum Petroleum Petroleum 4 Typical Industry Cement Cement Cement Applications Cranes & Hoists Cranes & Hoists Cranes & Hoists Pumps Pumps Pumps Other harsh environments where voltages Other harsh environments where voltages Other harsh environments where voltages above 600V are used above 600V are used above 600V are used 5 Horsepower Ratings 200…1500V 200…1500V 200…1500V Motor Voltage 50…1200 Hp 50…1200 Hp 60…1200 Hp 240…1500V Capacitor Switching —— 62…1250 kVAR Transformer Primary 240…1500V —— 6 Switching 55…2076 kVA Continuous Current 200…600 A 200…600 A 200…600 A Rating [A] cULus Listed cULus Listed cULus Listed Certifications (File No. E3125 Guide No. NLDX / NLDX7) (File No. E3125 Guide No. NLDX / NLDX7) (File No. E3125 Guide No. NLDX / NLDX7) 7 Product Selection Page 1-16 Page 1-17 Page 1-18 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-15 Publication A117-CA001A-EN-P
Bulletin 1102C Non-Reversing Vacuum Contactors Product Overview/Catalog Number Explanation/Product Selection Bulletin 1102C Table of Contents Voltage: 1500V AC maximum 0 Product Selection......this page Current ratings: 200, 400, and 600 A Accessories..................1-19 Space-saving design Specifications..............1-20 Line and load terminals up front for ease of wiring Approximate Visual ON/OFF indicator Dimensions................... 1-20 1 Snap-on side mount auxiliary contacts Typical industry applications include: Mining Foundries-metal processing Standards Compliance Chemical Petroleum UL 508 CSA 22.2 No. 14 Cement Cranes & Hoists 2 EN60947-4 (1000V) Pumps Other harsh environments where voltages above 600V are Certifications used cULus Listed (File No. E3125; The Bulletin 1102C open type contactor is designed for use up to Guide No. NLDX, NLDX7) 1500V. Vacuum contactors are particularly well-suited for mining, 3 pumping, and other applications where voltages above 600V are used. The Bulletin 1102C line uses vacuum bottles to enclose the power-switching contacts within the contactor. The use of vacuum technology results in particularly effective arc extinguishing above 600V and results in a very compact, long-lasting contactor. 4 Configuration of a Basic Vacuum Contactor The information below is for reference purposes. Not all combinations will produce a valid cat. no. Refer to the tables on the following pages for product selection. 1102C–B O D 93 5 abcd a c d Continuous Current Rating [A] Control Voltage Options Code Description Code Voltage Frequency Code Description 6 B 200 A 230…240V AC 60 Hz 93 3-pole contactor C 400 B 460…480V AC 60 Hz D 600 D 120V AC 60 Hz N 380…415V AC 60 Hz b 7 G 125V DC — NEMA Enclosure Type H 250V DC — Code Type O Open type — no enclosure Product Selection 8 3-Phase, 1500V Maximum, 60 Hz Continuous Transformer Primary Switching [kVA] Capacitor Switching [kVAR] Current 240V 440V 575V 1000V 1500V 240V 440V 575V 1000V 1500V Rating [A] Cat. No.‡ 9 62 114 156 260 390 55 152 207 346 519 200 1102C-BO 93 124 228 312 520 780 110 304 414 692 1038 400 1102C-CO 93 200 366 500 830 1250 249 450 620 1384 2076 600 1102C-DO 93 Motor Switching Ratings 10 200V / 208V 220V / 240V 380V / 415V 440V / 480V 550V / 600V 1000V 1500V [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] Cat. No.‡ 60 45 75 56 100 75 150 112 200 150 300 224 500 373 1102C-BO 93 125 93 150 112 200 150 300 224 400 298 700 522 1000 746 1102C-CO 93 200 149 200 149 350 261 400 298 600 447 1000 746 1200 895 1102C-DO 93 11 Control Voltage Code The cat. no. is incomplete. To complete the cat. no., select a control voltage code from the table below and insert into the cat. no. Example: Cat. No. 1102C-BO93 becomes Cat. No. 1102C-BOD93. [V] 120 125 240 250 380…415 440…480 12 AC 50/60 Hz D — A — N B DC — — G — H — — Inrush current should be less than 1000% of IEC AC3 operational current. For use on transformers having an inrush not more than 20 times the rated full load current irrespective of secondary load. Ratings do not apply to 13 transformers used in resistive welder service. ‡ Terminal lugs not included — see Accessories on page 1-19. www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-16 Publication A117-CA001A-EN-P
Bulletin 1109 NEMA Non-Reversing Vacuum Contactors Product Overview/Catalog Number Explanation/Product Selection Bulletin 1109 Table of Contents Voltage: 1500V AC maximum 0 Product Selection......this page Current ratings: 200, 400, and 600 A Accessories..................1-19 Overload protection Specifications..............1-20 Time-proven eutectic or solid-state overload protection with current Approximate transformers Dimensions................... 1-20 Solid-state E1 Plus with wide 5:1 adjustment range 1 Line and load terminals up front for ease of wiring Visual ON/OFF indicator Snap-on side-mount auxiliary contacts Standards Compliance Mining Foundries-metal processing UL 508 2 Chemical Petroleum CSA 22.2 No. 14 Cement Cranes & Hoists EN60947-4 (1000V) Pumps Other harsh environments where voltages above 600V are used Certifications cULus Listed (File No. E3125; The Bulletin 1109 open-type starter is designed for use up to 1500V. 3 Guide No. NLDX, NLDX7) Vacuum starters are particularly well-suited in mining, pumping, and other harsh environments where voltages above 600V are used. The Bulletin 1109 line uses vacuum bottles to enclose the power-switching contacts within the starter. The use of vacuum technology results in particularly effective arc extinguishing above 600V and results in a very compact, long-lasting starter. 4 Configuration of a Basic Vacuum Starter The information below is for reference purposes. Not all combinations will produce a valid cat. no. Refer to the tables on the following pages for product selection. 5 1109– B O D – EEJ abcd a c d Continuous Current Rating [A] Control Voltage Overload Relay Code 6 Code Description Code Voltage Frequency Current Code Description Starter Size Range [A] B 200 A 230…240V AC 60 Hz Eutectic Heater 200, 400, C 400 B 460…480V AC 60 Hz Blank alloy elements 600 D 600 D 120V AC 60 Hz EEJ 40…200 200 7 G 125V DC — E1 Plus EEW 80…400 400 b solid-state H 250V DC — EEM 120…600 600 NEMA Enclosure Type N 380…415V AC 60 Hz Code Type O Open type — no enclosure 8 Product Selection 3-Phase, 200…1500V, 60 Hz Motor Switching Ratings 9 200…208V 220…240V 440…480V 550…600V 1000V 1500V Continuous [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] Current Rating [A] Cat. No. 50 37 75 56 150 112 200 149 300 224 500 373 200 1109-BO - 125 93 150 112 300 224 350 261 700 522 850 634 400 1109-CO - 200 149 200 149 400 298 600 447 1000 746 1200 895 600 1109-DO - 10 The cat. no. is incomplete. To complete the cat. no., select a control voltage code from the table below and insert into the cat. no. Example: Cat. No. 1109-BO becomes Cat. No. 1109-BOD. [V] 120 125 240 250 380…415 440…480 AC 50/60 Hz D — A — N B 11 Overload Relay Code Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete. Select an overload relay code from below to complete the cat. no. Example: Cat. No. 1109-BOD- becomes Cat. No. 1109-BOD-EEJ. Solid-State Overload Relay for 3-Phase Applications: Automatic/Manual Reset, Class 10, 15, 20, or 30 12 Automatic/Manual Reset Full Load Current Size Adjustment Range [A] Overload Relay Code 200 40…200 EEJ 400 80…400 EEW 13 600 120…600 EEM www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-17 Publication A117-CA001A-EN-P
Bulletin 1104C Reversing Vacuum Contactors Product Overview/Catalog Number Explanation/Product Selection Bulletin 1104C Table of Contents Voltage: 1500V AC maximum 0 Product Selection...this page Current ratings: 200, 400, and 600 A Accessories...............1-19 Visual ON/OFF indicator Specifications...........1-20 Line and load terminals up front for ease of wiring Approximate Mechanical and electrical interlock Dimensions................ 1-20 1 Horizontal construction for easy panel mounting Snap-on side mount auxiliary contacts Typical industry applications include: Mining Foundries-metal processing Standards Compliance Chemical Petroleum UL 508 2 Cement Cranes & Hoists CSA C22.2, No. 14 Pumps Other harsh environments Certifications where voltages above 600V are used cULus Listed (File No. E3125; The Bulletin 1104C reversing contactor consists of two Bulletin 1102C Guide No. NLDX, NLDX7) 3 vacuum contactors mounted horizontally on a common base. Contactors are mechanically and electrically interlocked to avoid both contactors being closed simultaneously. Vacuum contactors are particularly well-suited for mining, pumping, and other applications where voltages above 600V are used. 4 Configuration of a Basic Vacuum Contactor The information below is for reference purposes. Not all combinations will produce a valid cat. no. Refer to the tables on the following pages for product selection. 5 1104C–B O D abc a b c 6 Continuous Current Rating [A] NEMA Enclosure Type Control Voltage Code Description Code Type Code Voltage Frequency B 200 O Open type — No enclosure A 230…240V AC 60 Hz C 400 D 120V AC 60 Hz D 600 G 125V DC — 7 Product Selection 3-Phase, 1500V Maximum, 60 Hz 8 Motor Switching Ratings Cont. Current 240…208V 220…240V 380…415V 440…480V 550…600V 1000V 1500V Rating [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [Hp] [kW] [A] Cat. No.‡ 60 45 75 56 100 75 150 112 200 150 300 224 500 375 200 1104C-BO 125 93 150 112 200 149 300 224 400 298 700 522 1000 746 400 1104C-CO 9 200 149 200 149 350 261 400 298 600 447 1000 746 1200 895 600 1104C-DO Control Voltage Code The cat. no. is incomplete. To complete the cat. no., select a control voltage code from the table below and insert into the cat. no. 10 Example: Cat. No. 1104C-BO93 becomes Cat. No. 1104C-BOD93. [V] 120 125 240 AC 50/60 Hz D — A DC — — G — 11 ‡ Terminal lugs not included — see Accessories on page 1-19. 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-18 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Accessories Accessories Auxiliary Contacts 0 Contactors are supplied with one normally open and one normally closed auxiliary contact (A600 rating) as standard. Additional auxiliary contacts, two normally open and two normally closed, can be added in the field. Description Cat. No. Auxiliary Contact (10 A @ 600V) 1195C-N3 1 Auxiliary Contact (10 mA @ 5V DC) 1195C-N4 Lug Kit (3 per kit) Continuous Current Rating [A] Wire Size Cat. No. 200 2/0…250 MCM 1195C-LK1 2 400 (2) #6…300 MCM 1195C-LK2 600 (2) #2…600 MCM 1195C-LK3 Control Module 3 Side-mounted module for DC input voltage Continuous Current Rating [A] Input Voltage Cat. No. 125V DC 1195C-N5 200/400/600 250V DC 1195C-N6 4 Control Pak Side-mounted module for DC coil power Continuous Current Rating [A] Input Voltage Cat. No. 110/120V AC 1102C-CP2D 5 220/240V AC 1102C-CP2A 200 380/415V AC 1102C-CP2N 440/480V AC 1102C-CP2B 110/120V AC 1102C-CP46D 6 220/240V AC 1102C-CP46A 400/600 380/415V AC 1102C-CP46N 440/480V AC 1102C-CP46B Coil Kit 7 Contains DC coil mounted in the sheet metal frame assembly that attaches to the contactor mounting plate Continuous Current Rating [A] Input Voltage Control Pak Voltage Cat. No. 110/120V AC 1102C-PK2D 220/240V AC 1102C-PK2A 108V DC 8 380/415V AC 1102C-PK2N 200 440/480V AC 1102C-PK2B 125V DC — 1102C-PK2G 250V DC — 1102C-PK2H 9 110/120V AC 1102C-PK4D 220/240V AC 1102C-PK4A 108V DC 380/415V AC 1102C-PK4N 400 440/480V AC 1102C-PK4B 125V DC — 1102C-PK4G 10 250V DC — 1102C-PK4H 110/120V AC 1102C-PK6D 220/240V AC 1102C-PK6A 108V DC 380/415V AC 1102C-PK6N 600 11 440/480V AC 1102C-PK6B 125V DC — 1102C-PK6G 250V DC — 1102C-PK6H Vacuum Interrupter Phase Assembly Kit 12 Replacement for one vacuum interrupter phase Current Rating of Interrupter [A] Cat. No. 200 A Vacuum Interrupter Phase Assembly 1102C-VB2 400 A Vacuum Interrupter Phase Assembly 1102C-VB4 13 600 A Vacuum Interrupter Phase Assembly 1102C-VB6 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-19 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Specifications/Approximate Dimensions Specifications 200 A 400 A 600 A 0 EN 60947-4 1000V EN 60947-4 1000V EN 60947-4 1000V Standards UL 508 CSA 22.2 1500V UL 508 CSA 22.2 1500V UL 508 CSA 22.2 1500V Power Ratings Insul. & Operating Voltage 200…1500V 200…1500V 200…1500V Rated Fequency 50…400 Hz 50…400 Hz 50…400 Hz 1 Making Current Capacity 1600 A 3200 A 4800 A Breaking Current Capacity 1600 A 3200 A 4800 A Dielectric Strength 6Kv - 1 Min. Interrupter GAP 6Kv - 1 Min. Interrupter GAP 6Kv - 1 Min. Interrupter GAP Interrupting Current (Max.) 2.2 kA 4.6 kA 6 kA 2 Short Circuit Withstand (Max.) 10 kA symmetrical amps @ 1500V AC 18 kA symmetrical amps @ 1500V AC 30 kA symmetrical amps @ 1500V AC Mechanical Life 1 200 000 1 000 000 750 000 Elect. Life AC3 Duty 500 000 500 000 250 000 Switching Frequency 1102C, 1109 1000/hr (max.) 1000/hr (max.) 1000/hr (max.) (Mechanical) 1104C 1.5/s (full cycle) 1.5/s (full cycle) 1.5/s (full cycle) 3 Withstand current for 3 sec [kA] 3.2 6.0 6.5 Chop Current Max. 0.9 A 0.9 A 0.9 A Control Ratings Coil Voltage Operation -15% +10% -15% +10% -15% +10% 4 Inrush Power VA 1200VA 1100VA 1600VA Sealed Power VA 12VA 12VA 14VA Opening Time [ms] 150…165 95…150 120…195 Closing Time [ms] 13…18 30…40 30…40 5 Pick-Up Voltage 80% Cold 85% Hot 80% Cold 85% Hot 80% Cold 85% Hot Drop-Out Voltage 50% or less 50% or less 50% or less Application Ratings Mounting Installation All planes All planes All planes Altitude 6600 ft (2000 m) 6600 ft (2000 m) 6600 ft (2000 m) 6 Ambient Storage -65…+160 °F (-54…71 °C) -65…+160 °F (-54…71 °C) -65…+160 °F (-54…71 °C) Operating Temperature -40…+135 °F (-40…57 °C) -40…+135 °F (-40…57 °C) -40…+135 °F (-40…57 °C) Vibration/Shock 40 Hz: 2 G/50 G 40 Hz: 2 G/50 G 40 Hz: 2 G/50 G 7 Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1102C (200 A) 6.44 8 (163.5) 5.3 (4) Mounting for 1/4 Screws (134.5) 0.34 5.93 0.9 3.5 (89) 9 (8.5) (150.6) 0.32 (22.7) (8.1) 0.68 (17.1) 10 7.5 (190.6) 8.66 11 (219.9) 8.32 (211.3) Optional Aux. Contact Kit 12 13 3.3 1.0 (84.3) (25.1) www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-20 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1102C (400 A and 600 A) 0 6.46 8.0 (164.1) (203.2) 0.6 6.83 R 0.19 (4.8) 4.77 (15.2) (173.5) 0.38 (9.7) (4) Mtg. Holes (121.2) 1 0.38 (9.7) 2 8.2 9.15 8.25 (208.3) (232.4) (209.5) 9.25 3 (234.9) 4 Ø 0.4 (10.2) 2.54 0.88 (22.4) 5 (64.5) 9.1 0.6 (231.1) (15.2) 6 400 A 8.0 6.46 R 0.19 (4.8) 7 (203.2) (164.1) (4) Mtg. Holes 6.83 0.6 0.81 (20.5) (173.5) 2.87 (15.2) 0.38 (9.7) (72.9) 8 11.88 (301.8) 9 9.15 10.25 8.25 (232.4) (260.4) (209.5) 10 11 2.54 0.88 (22.4) Ø 0.4 (64.5) (10.2) 12 9.1 0.6 (231.1) (15.2) 600 A 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-21 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1109 (200 A) 0 With E1 Plus Overload 2.59 (65.8) RESET CL 5.79 (147.1) 1 0.50 (12.7) 0.37 4.98 (126.6) (9.5) 3 places 2 3 4 9.81 (249.1) 11.96 15.83 (303.7) (402) 5 RESET CL 14.88 (377.8) 6 7 8 9 1.52 (38.6) 3.28 (83.4) 4.75 (120.7) 8.44 (214.4) 4.92 (125.1) 10 6.8 (172.1) 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-22 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1109 (200 A) 0 With Eutectic Overload 5.79 (147.1) 1.78 (45.1) RESET CL 4.98 (126.6) 1 0.50 (12.7) 0.37 (9.5) 3 places 2 3 4 15.83 9.81 (402) (249.1) CL 12.62 5 (320.6) 14.88 (377.8) RESET CL 6 7 8 1.52 (38.6) 3.28 (83.4) 9 4.75 (120.7) 4.92 (125.1) 8.44 (214.4) 6.44 (163.4) 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-23 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1109 (400 A) 0 With E1 Plus Overload 1 2 3 4 5 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-24 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1109 (400 A) 0 With Eutectic Overload 1 2 3 4 5 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-25 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1109 (600 A) 0 With E1 Plus Overload 1 2 3 4 5 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-26 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1109 (600 A) 0 With Eutectic Overload 1 2 3 4 5 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-27 Publication A117-CA001A-EN-P
Bulletin 1102C, 1109, 1104C Vacuum Contactors Approximate Dimensions Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes. Bulletin 1104C (200, 400, 600 A) 0 B C E 1 2 A D 3 4 A B C D E Contactor Size [A] Height Width Depth Mounting Height Mounting Width 5 8.375 14 6.5 7 13 200 (213) (358) (202) (210) (322) 9.25 21 7.10 7.85 19.5 400 (235) (533) (232) (272) (495) 12 21 7.10 10.82 19.5 600 (305) (533) (232) (280) (495) 6 7 8 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-28 Publication A117-CA001A-EN-P
Bulletin 300, 305, 309, 500, 500F, 505, 509, 520 NEMA AC Contactors and Starters Product Overview NEMA AC Contactors 0 1 Bulletin 500 500F Description Top-wired contactor Feed-through contactor NEMA Compact AC Contactors and NEMA Size 00…9 0…5 Starters Continuous 2 9…2250 18…270 Ampere Rating [A] NEMA size 0…4, open type NEMA size 0…4, open type Modular kits and components Modular kits and components NEMA size 00, 5…9, open type NEMA size 5, open type Availability Factory assembled Factory assembled NEMA size 00…9, enclosed NEMA size 0…5, enclosed 3 Factory assembled Factory assembled Bulletin 300, 305, 309 Enclosures 1, 3R/4/12, 4/4X, 7, and 9 — Modular line of NEMA (NEMA Type) contactors & starters NEMA/EEMAC ICS2 (Industrial NEMA/EEMAC ICS2 (Industrial Space saving design Controls and Systems) Controls and Systems) Features Electronic & conventional coils 4 UL 508 UL 508 DIN Rail mountable Standards CSA C22.2, No. 14 CSA C22.2, No. 14 Common accessories ABS 4/5.115 ABS 4/5.115 Guarded terminals USCG 46 CFR 111.70 USCG 46 CFR 111.70 NEMA Size 0…5 IEEE 45 IEEE 45 DIN Rail UL Listed (File No. E3125; Guide No. UL Listed (File No. E3125; Guide No. 5 Mountable NLDX) NLDX) cULus Listed (File No. E41850, (File No. E10314; Guide No. NPKR) (File No. E10314; Guide No. NPKR) Certifications Certifications Guide No. NLDX, NLDX7) CSA Certified (LR1234) CSA Certified (LR1234) CE Marked (per EN60947-4-1) CE Marked (Per EN 60947) CE Marked (Per EN 60947) American Bureau of Shipping (ABS) American Bureau of Shipping (ABS) Product Page 1-60 6 Selection Product Selection Page 1-31 Page 1-36 NEMA Starters 7 8 Bulletin 505 509 520 Description Reversing starters Non-reversing starters Multi-speed starters 3-Phase 600V, 3-Pole Overload Protection 9 NEMA Size 00…8 00…9 0…7 Continuous 9…1215 A 9…2250 A 18…810 A Ampere Rating NEMA size 0…4, open type Modular kits and components 10 All sizes NEMA size 00, 5…9, open type All sizes Availability Factory assembled Factory assembled Factory assembled NEMA size 00…9, enclosed Factory assembled Enclosure Type 1, 3R/4/12, 4/4X, 7, and 9 1, 3R/4/12, 4/4X, 7, and 9 1, 3R/4/12, 4/4X, 7, and 9 NEMA/EEMAC ICS 2 NEMA/EEMAC ICS 2 11 NEMA/EEMAC ICS (Industrial Controls and Systems) (Industrial Controls and Systems) (Industrial Controls and Systems) UL 508 UL 508 Standards UL 508 CSA C22.2, No. 14 CSA C22.2, No. 14 CSA C22.2, No. 14 ABS 4/5.115 ABS 4/5.115 ABS 4/5.115 USCG 46 CFR 111.70 USCG 46 CFR 111.70 12 UL Listed (File No. E3125; Guide No. NLDX) UL Listed (File No. E3125; Guide No. NLDX) CSA Certified (File LR 1234) CSA Certified (File LR 1234) Certifications CE Marked (per EN 60947-4-1) Hazardous Location: UL Listed (File No. American Bureau of Shipping (ABS) E10314), CSA Certified (File No. LR 11924) Hazardous Location: UL Listed (File No. E10314), CSA Certified (File No. LR 11924) Product 13 Page 1-39 Page 1-46 Page 1-53 Selection www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-29 Publication A117-CA001A-EN-P
Bulletin 500 NEMA Top-Wired AC Contactors Product Overview/Cat. No. Explanation Bulletin 500 Open Type Top-Wired Contactor Table of Contents All power connections are at the top of the contactor for wiring 0 Product Selection......1-31 convenience Modifications...............1-106 Contactor can be field wired for single- or three-phase applications Accessories..................1-111 Specifications..............1-126 NEMA sizes 0…4 (open type) Coil Data.......................1-129 1 Available as components or a modular kit for faster delivery Full Load Currents Product selection can be done via two options: of AC Motors............... 1-132 Ordering a complete kit Approximate Ordering individual components Dimensions................... 1-133 Top-wired contactor includes a 120V AC coil, (1) N.O. auxiliary Renewal Parts.............1-157 2 contact, top-wiring kit, and load-side terminal shield, as standard NEMA sizes 00, 5…9 (open type) Size 0, 3-Pole, Available as factory assembled Open Type without Enclosure 3 Top Wiring Construction NEMA sizes 00…9 (enclosed) Available as factory assembled 4 Standards Compliance Certifications NEMA/EEMAC ICS 2 CSA Certified (LR1234) UL 508 UL Listed (File No. E3125, CSA C22.2 No.14 Guide No. NLDX) ABS 4/5.115 — American Bureau of Shipping Hazardous Location: 5 UCSG 46 CFR 111.70 UL LIsted (File No. E10314) IEEE 45 CSA Certified (LR11924) EN/IEC 60947-4-1 CE Marked 6 Catalog Number Explanation Example Cat. No. 500 – B A D – 930 – 1 abcdef 7 e c a Number of Poles NEMA Enclosure Type Bulletin No. Code Voltage Description Code Type Bulletin Description No. Three Power Poles and (1) N.O. Auxiliary 8 A Type 1 930 Contact 500 Top-wired contactor C Type 4X (stainless steel) Four Power Poles and (1) N.O. Auxiliary 500DC Top-wired contactor (DC voltage) E Type 7 & 9 bolted 940 Contact H Type 3R, 7 & 9 bolted Five Power Poles and (1) N.O. Auxiliary b 950 J Type 12 Contact 9 NEMA Size O No enclosure Code Description f T00 d Factory Installed Modifications/Options A0 Nominal Coil Voltage For detailed information, see Modifications on B1 10 page 1-107. Code Voltage Frequency C2 220V 50 Hz or A D3 240V 60 Hz Options E4 440V 50 Hz B Code Description 480V 60 Hz F5 11 Surge Suppressor for 120 or 240V AC 550V 50 Hz G6 17 C Coil 600V 60 Hz H7 90 (1) N.O. Auxiliary Contact 110V 50 Hz D J8 120V 60 Hz 91 (1) N.C. Auxiliary Contact K9 F 277V 60 Hz Up to (6) combinations of auxiliary contacts can 12 H 200…208V 60 Hz be selected. Example: Code 90011 indicates (2) I 415V 50 Hz N.O. and (2) N.C. contacts. J 24V 50/60 Hz N 380V 50 Hz VL 24V DC 13 VG 125…250V DC www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-30 Publication A117-CA001A-EN-P
Bulletin 500 NEMA Top-Wired AC Contactors Product Selection — Open Type Modular Kit Product Selection of NEMA size 0…4 Modular Kits 0 1 Base Contactor Includes a 120V AC coil and (1) N.O. auxiliary contactor as standard. 2 Max. Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating” 600V AC Maximum 60 Hz 1-Phase Motor Voltage 3-Phase Motor Voltage Continuous 50 Hz 3 Power Poles 4 Power Poles 5 Power Poles NEMA Ampere 380…415V Cat. No. Cat. No. Cat. No. Size Rating [A] 115V 230V 200V 230V 460…575V 3 00 9 1/3 1 1.5 1.5 2 2 0181 2335 5500-AO 930 500-AO 940 500-AO 950 127 2 3 7.57.510 10 500-BO 930 500-BO 940 500-BO 950 245 3 7.51015 25 25 500-CO 930 500-CO 940 500-CO 950 4 3 90 7.5 15 25 30 50 50 500-DO930 500-DO940 500-DO 950 4 135 — — 40 50 75 100 500-EO 930 500-EO 940 500-EO 950 5 270 — — 75 100 150 200 6 540 — — 150 200 300 400 7 810 — — — 300 600 600 5 8 1215 — — — 450 900 900 9 2250 — — — 800 1600 1600 See page 1-33 for NEMA size 00, 5…9 open type contactors and NEMA size 00…9 enclosed contactors. 6 Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AO 940 becomes Cat. No. 500-AOD940. [V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600 7 AC, 50 Hz J D — — — A — — — N I B — C — AC, 60 Hz J — D — H — A — F — — — B — C DC VL — — VG — — — VG — — — — — — — DC voltage code is only available for NEMA sizes 0…3. When ordering a DC voltage code (VL or VG), add "DC" to the catalog number. Example: 500DC- 8 BOVL930. Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit for field swap out. Options for Modular Kit 9 Options Code Description 17 Surge Suppressor for 120 or 240V AC Coil 90 (1) N.O. Auxiliary Contact 10 91 (1) N.C. Auxiliary Contact Up to (6) combinations of auxiliary contacts can be selected. Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts. Example: Cat. No. 500-COD930-17-90 includes a NEMA size 2, 3-pole, contactor with a 120V AC coil, surge suppressor, and (1) N.O. 11 auxiliary contact. 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-31 Publication A117-CA001A-EN-P
Bulletin 500 NEMA Top-Wired AC Contactors Product Selection — Open Type Components Product Selection of NEMA sizes 0…4 by Components 0 1 Base Contactor Coil Auxiliary Contact Surge Suppressor Power Pole Top Wire Kit Load -Side Terminal Shield Contactor 2 Surge Suppressor Base Contactor Description NEMA Size Cat. No. Continuous Ampere Rating NEMA Size [A] Cat. No. 12…120V AC 599-K04 3 0…5 018 500F-AOD930 240…264V AC Varistor 599-KA04 127 500F-BOD930 245 500F-COD930 Power Pole Adders 390 500F-DOD930 Description NEMA Size Cat. No. 4 4 135 500F-EOD930 1 N.O. 0…1 599-P01A 1 N.O. 2 599-P2A Coils 1 N.O. 3 599-P3A NEMA Size 1 N.O. 4 599-P4A 5 Description 0…1 2 3 4 Cat. No. Cat. No. Cat. No. Cat. No. Top Wiring Kit 24V 50/60 Hz CB013 CC013 CD013 CE013 NEMA Size Cat. No. 110V 50 Hz, CB236 CC236 CD236 CE236 0…1 599-TW01 120V 60 Hz 6 2 599-TW2 208V 60 Hz CB249 CC249 CD249 CE249 3 599-TW3 220V 50 Hz, CB254 CC254 CD254 CE254 240V 60 Hz 4 599-TW4 277V 60 Hz CB260 CC260 CD260 CE260 380V 50 Hz CB354 CC354 CD354 CE354 7 Terminal Shield Kit 415V 50 Hz CB357 CC357 CD357 CE357 NEMA Size Cat. No. 440V 50 Hz, CB273 CC273 CD273 CE273 0…2 599-TS02 480V 60 Hz 3,4 599-TS34 550V 50 Hz, CB278 CC278 CD278 CE278 600V 60 Hz 8 24V DC 599-B24DC 599-C24DC 599-D24DC 125…250V 599-B250DC 599-C250DC 599-D250DC DC Note: The base contactor includes a 120V AC coil as standard. For 9 all other voltages, select an alternate component coil for field installation. Auxiliary Contact — Contactors Description NEMA Size Cat. No. 10 1 N.O. 0…5 595-A 2 N.O. 0…5 595-AA 1 N.C. 0…5 595-B 2 N.C. 0…5 595-BB 11 1 N.O. and N.C. 0…5 595-AB 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-32 Publication A117-CA001A-EN-P
Bulletin 500 NEMA Top-Wired AC Contactors Product Selection — Factory Assembled Open Type and Enclosed Product Selection of NEMA sizes 00…9 as Factory Assembled Type Type 4/4X 0 3R/4/12 Watertight, Rainproof, Corrosion- Type 1 Dusttight Resistant General Industrial Enclosures Max. Horsepower Rating Open Type Without Purpose Use Stainless Full Load Current Must Not Exceed “Continuous Ampere Rating” Enclosure Enclosure Enclosure Steel 1 Motor Voltage Continuous NEMA Ampere 50 Hz 2 Size Rating [A] 200V 230V 380…415V 460…575V Cat. No. Cat. No. Cat. No. Cat. No. 3-Phase 3 Power Poles 600V AC Maximum 60 Hz 00 9 1-1/2 1-1/2 2 2 500-TO 930 500-TA930 — — 0183355 500-AA930 500-AJ 930 500-AC 930 3 127 7.5 7.5 10 10 500-BA 930 500-BJ 930 500-BC 930 24510152525 500-CA 930 500-CJ 930 500-CC 930 39025305050 500-DA930 500-DJ 930 500-DC 930 4 135 40 50 75 100 500-EA930 500-EJ 930 500-EC 930 5 270 75 100 150 200 500-FO930 500-FA930 500-FJ 930 500-FC 930 4 6‡§ 540 150 200 300 400 500-GO 930 500-GA930 500-GJ930 500-GC930 7‡ 810 — 300 600 600 500-HO930 500-HA930 500-HJ930 500-HC930 8‡ 1215 — 450 900 900 500-JO930 500-JA930 — — 9‡ 2250 — 800 1600 1600 500-KO930 500-KA930 — — 5 Fiberglass-reinforced polyester hubs are included with each starter at no additional charge. On size 7 and larger, the auxiliary contact is located on the interposing relay. ‡ Does not include line and load lugs, see page 1-112 for kits. § Size 6 has feed through wiring. See page 1-31 for NEMA size 0…4 open type contactors. 6 Coil Voltage Code 7 The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AO 940 becomes Cat. No. 500-AOD940. [V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600 AC, 50 Hz J D — — — A — — — N I B — C — 8 AC, 60 Hz J — D — H — A — F — — — B — C DC VL — — VG — — — VG — — — — — — — When ordering a DC voltage code, add DC to the catalog number. Example: Cat. No. 500DC-BOVL930. 9 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-33 Publication A117-CA001A-EN-P
Bulletin 500 NEMA Top-Wired AC Contactors Product Selection — Factory Assembled Open Type and Enclosed Product Selection of NEMA sizes 00…5 as Factory Assembled Type 4/4X Type 3R/4/12 Watertight, 0 Type 1 Rainproof, Corrosion- Max. Horsepower Rating General Dusttight Resistant Full Load Current Must Not Exceed Open Type Purpose Industrial Use Enclosures “Continuous Ampere Rating” Without Enclosure Enclosure Enclosure Stainless Steel Motor Voltage 1 50 Hz Continuous NEMA Ampere 380… 460… Size Rating (A) 200V 230V 415V 575V Cat. No. Cat. No. Cat. No. Cat. No. 3-Phase 4 Power Poles 600V AC Maximum 60 Hz 2 00 9 1.5 1.5 2 2 — — — — 0183355 500-AA940 500-AJ 940 500-AC 940 127 7.5 7.5 10 10 500-BA 940 500-BJ 940 500-BC 940 24510152525 500-CA940 500-CJ 940 500-CC 940 3 39025305050 500-DA 940 500-DJ 940 500-DC 940 4 135 40 50 75 100 500-EA 940 500-EJ 940 500-EC 940 5 270 75 100 150 200 500-FO 940 500-FA 940 500-FJ 940 500-FC 940 3-Phase 5 Power Poles 600V AC Maximum 60 Hz 4 50 Hz Continuous 380… NEMA Ampere 460… 415V Size Rating [A] 200V 230V 575V 0183355 500-AA 950 500-AJ 950 500-AC 950 5 127 7.5 7.5 10 10 500-BA 950 500-BJ 950 500-BC 950 24510152525 500-CA 950 500-CJ 950 500-CC 950 39025305050 500-DA 950 500-DJ 950 500-DC 950 4 135 40 50 75 100 500-EA 950 500-EJ 950 500-EC 950 6 Fiberglass-reinforced polyester hubs are included with each starter. On size 7 and larger, the auxiliary contact is located on the control relay. See page 1-31 for NEMA size 0…4 open type contactors. 7 Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500-AO 940 becomes Cat. No. 500-AOD940. [V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600 8 AC, 50 Hz J D — — — A — — — N I B — C — AC, 60 Hz J — D — H — A — F — — — B — C DC VL — — VG — — — VG — — — — — — — When ordering a DC voltage code, add "DC" to the catalog number. Example: Cat. No. 500DC-BOVL930. 9 Special Purpose Enclosures Description Hazardous Locations — Bolted Enclosures Contactor Type 7 & 9 Type 3R, 7 & 9 10 Class I, Groups C & D Class I, Groups C & D Class II, Groups E, F, & G Class II, Groups E, F, & G Size Poles — Divisions 1 & 2 — — Divisions 1 & 2 — 03 13 11 23 Available Available 33 43 53 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-34 Publication A117-CA001A-EN-P
Bulletin 500F NEMA Feed-Through AC Contactors Product Overview/Cat. No. Explanation Bulletin 500F Open Type Feed-Through Contactor Table of Contents Feed-through construction 0 Accessories..................1-111 Contactor can be field wired for single- or three-phase applications Modifications...............1-106 Specifications..............1-126 NEMA sizes 0…4 (open type) Full Load Currents Available as components or a modular kit for faster delivery of AC Motors............... 1-132 1 Product selection can be done via two options: Approximate Ordering a complete kit Dimensions................... 1-133 Ordering individual components Coil Data.......................1-129 Feed-through contactor includes a 120V AC coil and (1) N.O. auxiliary contact, as standard 2 NEMA size 5 (open type) Available as factory assembled Size 1, 3-Pole Open Type without Enclosure Feed-Through Construction 3 with Auxiliary Contact 4 Standards Compliance Certifications NEMA/EEMAC ICS 2 CE Marked UL 508 CSA Certified (LR1234) CSA C22.2 No.14 UL Listed (File No. E3125, Guide No. NLDX) ABS 4/5.115 — American Bureau of Shipping 5 UCSG 46 CFR 111.70 IEEE 45 EN/IEC 60947-4-1 6 Catalog Number Explanation For flexibility, devices may be ordered in a convenient modular kit or as individual components. A modular kit includes: 7 Base contactor Selectable options Selectable coil voltage Modular Kit Example Cat. No. 500F – B O D – 930 – 17 8 abcdef d e a 9 Nominal Coil Voltage Number of Poles Bulletin No. Code Voltage Frequency Code Voltage Description Bulletin Description No. 220V 50 Hz Three Power Poles and (1) N.O. Auxiliary A 930 240V 60 Hz Contact 500F Feed-through contactor 440V 50 Hz 500FC Feed-through contactor (DC voltage) B 10 480V 60 Hz f 550V 50 Hz b C Options 600V 60 Hz NEMA Size Code Voltage Description 110V 50 Hz D Code Description 120V 60 Hz Surge Suppressor for 120 or 240V AC 17 Coil A0 11 F 277V 60 Hz 90 (1) N.O. Auxiliary Contact B1 H 200…208V 60 Hz 91 (1) N.C. Auxiliary Contact C2 I 415V 50 Hz D3 J 24V 50/60 Hz Up to (6) combinations of auxiliary contacts can E4 be selected. Example: Code 90011 indicates (2) N 380V 50 Hz 12 N.O. and (2) N.C. contacts. VL 24V DC c VG 125…250V DC NEMA Enclosure Type Code Type 13 O No enclosure www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-35 Publication A117-CA001A-EN-P
Bulletin 500F NEMA Feed-Through AC Contactors Product Selection — Modular Kit Product Selection of NEMA sizes 0…4 by Modular Kits 0 1 Base Contactor Includes a 120V AC coil and (1) N.O. auxiliary contactor as standard. 2 Maximum Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating” 3 Power Poles 600V AC Maximum 60 Hz 1-Phase Motor Voltage 3-Phase Motor Voltage 3 Continuous 50 Hz NEMA Ampere Rating 115V 230V 200V 230V 380…415V 460…575V Cat. No. Size [A] 018—33355 500F-AO 930 1 27 — 7.5 7.5 7.5 10 10 500F-BO 930 4 2 45 — 15 10 15 25 25 500F-CO 930 3 90 — 30 25 30 50 50 500F-DO930 415—504050751 3 00 500F-EO 930 5 270 75 100 150 200 5 See page 1-38 for NEMA size 5 contactors. Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500F-AO930 becomes Cat. No. 500F-AOD930. For other voltages, please consult your local Rockwell Automation sales 6 office or Allen-Bradley distributor. [V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600 AC, 50 Hz J D — — — A — — — N I B — C — AC, 60 Hz J — D — H — A — F — — — B — C 7 DC VL — — VG — — — VG — — — — — — — DC voltage code is only available for NEMA sizes 0…3. When ordering a DC voltage code (VL or VG), add "C" to the catalog number. Example: Cat. No. 500FC-BOVL930. Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit for 8 field swap out. Options for Modular Kit Options 9 Code Description 17 Surge Suppressor for 120 or 240V AC Coil 90 (1) N.O. Auxiliary Contact 91 (1) N.C. Auxiliary Contact 10 Up to (6) combinations of auxiliary contacts can be selected. Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts. Example: Cat. No. 500F-COD930-17-90 includes a NEMA size 2, 3-pole, contactor with a 120V AC coil, surge suppressor, and (1) N.O. auxiliary contact. 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-36 Publication A117-CA001A-EN-P
Bulletin 500F NEMA Feed-Through AC Contactors Product Selection — Components Product Selection of NEMA size 0…4 by Components 0 1 Base Contactor Coil Auxiliary Contact Surge Suppressor Contactor 2 Auxiliary Contact — Contactors Base Contactor Description NEMA Size Cat. No. Continuous Ampere Rating NEMA Size [A] Cat. No. 1 N.O. 0…5 595-A 3 018 500F-AOD930 2 N.O. 0…5 595-AA 127 500F-BOD930 1 N.C. 0…5 595-B 245 500F-COD930 2 N.C. 0…5 595-BB 390 500F-DOD930 1 N.O. and N.C. 0…5 595-AB 4 4 135 500F-EOD930 Surge Suppressor Coils Description NEMA Size Cat. No. NEMA Size 5 12…120V AC 599-K04 Description 0…1 2 3 4 0…5 240…264V AC Varistor 599-KA04 Cat. No. Cat. No. Cat. No. Cat. No. 24V 50/60 Hz CB013 CC013 CD013 CE013 110V 50 Hz, CB236 CC236 CD236 CE236 120V 60 Hz 6 208V 60 Hz CB249 CC249 CD249 CE249 220V 50 Hz, CB254 CC254 CD254 CE254 240V 60 Hz 277V 60 Hz CB260 CC260 CD260 CE260 7 380V 50 Hz CB354 CC354 CD354 CE354 415V 50 Hz CB357 CC357 CD357 CE357 440V 50 Hz, CB273 CC273 CD273 CE273 480V 60 Hz 550V 50 Hz, CB278 CC278 CD278 CE278 8 600V 60 Hz 24V DC 599-B24DC 599-C24DC 599-D24DC 125…250V 599-B250DC 599-C250DC 599-D250DC DC 9 Note: The base contactor includes a 120V AC coil as standard. For all other voltages, select an alternate component coil for field installation. 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-37 Publication A117-CA001A-EN-P
Bulletin 500F NEMA Feed-Through AC Contactors Product Selection — Factory Assembled Product Selection of NEMA sizes 0…5 as Factory Assembled 0 1 2 Power Poles 600V AC Maximum 60 Hz Maximum Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating” Open Type Without Enclosure 2 Motor Voltage Without Auxiliary Contact With One N.O. Auxiliary Contact Continuous 115V 230V NEMA Ampere Rating 3 1-Phase Cat. No. Cat. No. Size [A] 018 1 2 127 2 3 245 3 7.5 — 4 390 7.5 15 — 4 135 — — — 5 270 — — — 500F-FO 920 3 Power Poles 600V AC Maximum 60 Hz 50 Hz 5 380…415V 200V 230V 460…575V Continuous NEMA Ampere Rating 3-Phase Size [A] 0183355 6 127 75 . 75 . 10 1 0 24510152525 — 39025305050 — 4 135 40 50 75 100 — 7 5 270 75 100 150 200 — 500F-FO930 See page 1-36 for NEMA size 0…4 contactors. Coil Voltage Code 8 The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 500F-AO930 becomes Cat. No. 500F-AOD930. For other voltages, please consult your local Rockwell Automation sales office or Allen-Bradley distributor. [V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600 AC, 50 Hz J D — — — A — — — N I B — C — 9 AC, 60 Hz J — D — H — A — F — — — B — C DC VL — — VG — — — VG — — — — — — — When ordering a DC voltage code (VL or VG), add "C" to the catalog number. Example: Cat. No. 500FC-BOVL930. 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-38 Publication A117-CA001A-EN-P
Bulletin 505 NEMA Reversing Starters Product Overview/Cat. No. Explanation Table of Contents Bulletin 505 NEMA sizes 00…8 Product Selection......1-40 0 Exceptional electrical life Typical Wiring Dependable coil operation Diagrams.......................1-43 Eutectic alloy overload relays: Class 10, 20, or 30 Modifications...............1-106 Solid-state overload relays: Class 10, 15, 20, or 30 Accessories..................1-111 Vertically arranged available — Bulletin 505V sizes 0…5 1 Specifications..............1-126 Enclosure ratings — NEMA Type 1, 3R/4/12, 4/4X stainless steel, and Coil Data.......................1-129 7 & 9 hazardous location Full Load Currents 3-phase and single-phase available of AC Motors............... 1-132 Approximate 2 Bulletin 505 reversing starters are most commonly used for full voltage Dimensions................... 1-133 Bulletin 505 starting and reversing of polyphase squirrel cage motors. Size 00…8 SMP Solid-State Size 2, with Solid-State starters are electrically and mechanically interlocked to avoid both Overload Relay Overload contactors being closed simultaneously. Bulletin 505V vertically Code Selection...........1-159 Open Type without Enclosure arranged starters are available in Sizes 0…5 in the open type without Heater Element 3 enclosure construction only. Bulletin 505 reversing starters are available Selection.......................1-167 with Bulletin 592 eutectic alloy overload relays as standard and Bulletin 592 solid-state overloads are optional for additional flexibility in motor protection. 4 Standards Compliance Certifications NEMA/EEMAC ICS 2 CSA Certified (LR1234) UL 508 UL Listed (File No. E3125, Guide No. NLDX) CSA C22.2 No.14 Hazardous Location: UL Listed (File No. E10314, CSA Certified 5 ABS 4/5.115 — American Bureau of Shipping (LR11924) UCSG 46 CFR 111.70 IEEE 45 EN/IEC 60947-4-1 CE Marked 6 Catalog Number Explanation Example Cat. No. 505 – B A D – 1 7 abcd b c a NEMA Enclosure Type Nominal Coil Voltage 8 NEMA Size Code Type Code Voltage Frequency Code Description A Type 1 220V 50 Hz T00 A 240V 60 Hz C Type 4X (stainless steel) A0 440V 50 Hz H Type 3R, 7 & 9 bolted B B1 480V 60 Hz 9 J Type 3R/4/12 C2 550V 50 Hz C O No enclosure D3 600V 60 Hz E4 110V 50 Hz D 120V 60 Hz F5 F 277V 60 Hz 10 G6 H 200…208V 60 Hz H7 I 415V 50 Hz J8 J 24V 50/60 Hz N 380V 50 Hz 11 d Note: All enclosed non-combination Factory Installed Modifications/Options starters are supplied with external For detailed information, see Modifications on reset as standard, except for starters page 1-106. 12 with E3 overload relay. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-39 Publication A117-CA001A-EN-P
Bulletin 505 NEMA Reversing Starters Product Selection 3-Phase 600V AC Maximum 60 Hz with 3-Pole Overload Protection Maximum Horsepower Rating Type Type 4/4X Full Load Current Must Not Exceed Type 1 3R/4/12, Watertight, 0 “Continuous Ampere Rating” General Rainproof, Corrosion- Purpose Dusttight Resistant Motor Voltage Open Type Enclosure Industrial Enclosures Without Surface Use Stainless Continuous 50 Hz Enclosure Mounting Enclosure Steel Ampere Rating 1 Cat. No. NEMA Size [A] 200V 230V 380…415V 460…575V Cat. No. Cat. No. Cat. No. ‡ 00 9 1.5 1.5 2 2 505-TO- 505-TA- — — 0183355 505-AO - 505-AA - 505-AJ - 505-AC - 1 277.575101505-BO . 0 - 505-BA - 505-BJ - 505-BC - 2 4510152525 505-CO - 505-CA - 505-CJ - 505-CC - 2 3 9025305050 505-DO - 505-DA- 505-DJ- 505-DC - 4 135 40 50 75 100 505-EO- 505-EA - 505-EJ - 505-EC - 5 270 75 100 150 200 505-FO - 505-FA - 505-FJ - 505-FC - 6§ 540 150 200 300 400 505-GO- 505-GA- 505-GJ- 505-GC- 3 7§ 810 — 300 600 600 505-HO- 505-HA- 505-HJ- 505-HC- 8§ 1215 — 450 900 900 505-JO- 505-JA- 505-JJ- — 4 Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 505-AA- becomes Cat. No. 505-AAD-. For other voltages, please consult your local Rockwell Automation sales office or Allen-Bradley distributor. 200… 5 [V] 24 110V 120 208 220 240 277 380 415 440 480 550 600 AC, — — — — A — — N I B — C — 50 Hz Common Control AC, — — — H — A — — — — B — C 60 Hz 6 Transformer AC, — — — H — A — — — — B — C Control 60 Hz AC, J D — — — — — — — — — — — 50 Hz Separate Control (without transformer) AC, J — D — — — F — — — — — — 7 60 Hz Overload Relay Code Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete. 8 Select an overload relay code from page 1-159 to complete the cat. no. Example: Cat. No. 505-AAD- becomes Cat. No. 505-AAD-A2E. Omission of Overload Relays — Bulletin 505 reversing starters are available without overload protection. Cat. nos. for all starters without overload protection will be the listed cat. no. with the No. 23 added. Example: Cat. No. 505-AOD- would be Cat. No. 505-AOD-23. Vertically Arranged — Full voltage reversing starters, sizes 0…5, open type without enclosure can be supplied in a vertically arranged construction. To order, change the bulletin number in the listed cat. no. from 505 to 505V. Example: Cat. No. 505V-AOD-A2E with solid-state overload relay and Cat. No. 505V-AOD with eutectic alloy overload relay. 9 ‡ Fiberglass reinforced polyester hubs are included with each starter. § Does not include line and load lugs. See page 1-118 for kits. Price includes control circuit transformer. This applies to NEMA size 6 enclosed, only. Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 1-129. When selecting a factory installed control circuit transformer (see Modifications on page 1-106), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BAB-6P will have a 10 transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BABJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil. 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-40 Publication A117-CA001A-EN-P
Bulletin 505 NEMA Reversing Starters Product Selection Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See page 1-167 for heater element selection tables. 0 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection Maximum Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating” Hazardous Locations Motor Voltage Unilock Enclosures Bolted Enclosures 1 Type 3R, 7 & 9 Type 3R, 7 & 9 Class I, Groups C & D Class I, Groups C & D Class II, Groups E, F & G Class II, Groups E, F & G Continuous 50 Hz — Divisions 1 & 2 — — Divisions 1 & 2 — NEMA Ampere Cat. No. Size Rating [A] 200V 230V 380…415V 460…575V Cat. No. ‡ 0 183355505-AU- 505-AH- 2 1 27 7-1/2 7-1/2 10 10 505-BU- 505-BH- 24510152525 — 505-CH- 39025305050 — 505-DH- 4 135 40 50 75 100 — 505-EH- 3 Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 505-AU- becomes Cat. No. 505-AUD-. For other voltages, consult your local Rockwell Automation sales office or Allen-Bradley distributor. 4 200… [V] 24 110V 120 208 220 240 277 380 415 440 480 550 600 AC, — — — — A — — N I B — C — 50 Hz Common Control AC, 5 — — — H — A — — — — B — C 60 Hz Transformer AC, — — — H — A — — — — B — C Control 60 Hz AC, J D — — — — — — — — — — — 50 Hz Separate Control 6 (without transformer) AC, J — D — — — F — — — — — — 60 Hz Overload Relay Code 7 Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete. Select an overload relay code from page 1-159 to complete the cat. no. Example: Cat. No. 505-AUD- becomes Cat. No. 505-AUD-A2E. Omission of Overload Relays — Bulletin 505 reversing starters are available without overload protection. Cat. nos. for all starters without overload protection will be the listed cat. no. with the No. 23 added. Example: Cat. No. 505-AUD- would be Cat. No. 505-AUD-23. 8 For NEMA Type 3R application it is necessary that a drain or breather and drain be added. See Factory Modifications or Accessories. ‡ Includes drain and cover gasket. Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 1-129. When selecting a factory-installed control circuit transformer (see Modifications on page 1-106), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BUB-6P will have a transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code 9 must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BUBJ-6P will have a transformer with a 480V primary/24V secondary and a 24V starter coil. 10 11 12 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-41 Publication A117-CA001A-EN-P
Bulletin 505 NEMA Reversing Starters Product Selection Heater Elements — Starters with eutectic alloy overload relays require one heater element. See page 1-167 for heater element selection tables. 0 1-Phase 2-Pole 277V AC Maximum 60 Hz With 1-Pole Eutectic Overload Protection Maximum Horsepower Hazardous Rating Location (Each Motor) Enclosures Type Type 4/4X Full load current of each 3R/4/12 Watertight, Type 3R, 7 & 9 motor must not exceed 1 Rainproof, Corrosion- Class I, Groups “Continuous Ampere Rating” Type 1 Dusttight Resistant C & D Open Type General Industrial Enclosure Class II, Groups Without Purpose Use Stainless E, F & G Continuous Motor Voltage Enclosure Enclosure Enclosure Steel Division 1 & 2 NEMA Ampere No. of Cat. No. Cat. No. Cat. No. Cat. No. Cat. No. Size Rating [A] Poles Type Of Motor 115V 230V 2 3 Lead Repulsion 505-TO -101 505-TA -101 Induction 2 3 Lead Split 505-TO -102 505-TA -102 Phase 00 9 1/3 1 Use Size 0 Starter 3 4 Lead Repulsion 505-TO -103 505-TA -103 Induction 3 4 Lead Split 505-TO -104 505-TA -104 Phase 4 3 Lead Repulsion 505-AO -101 505-AA -101 505-AJ -101 505-AC -101 505-AH-101 Induction 2 3 Lead Split 505-AO -102 505-AA -102 505-AJ -102 505-AC -102 505-AH-102 Phase 5 4 Lead 018 Repulsion 12 505-AO -103 505-AA -103 505-AJ -103 505-AC -103 505-AH-103 Induction 3 4 Lead Split 505-AO -104 505-AA -104 505-AJ -104 505-AC -104 505-AH-104 Phase 4 Lead Split 6 4 Phase 505-AO -105 505-AA -105 505-AJ -105 505-AC -105 — (Break all lines) 3 Lead Repulsion 505-BO -101 505-BA -101 505-BJ -101 505-BC -101 505-BH-101 Induction 2 7 3 Lead Split 505-BO -102 505-BA -102 505-BJ -102 505-BC -102 505-BH-102 Phase 4 Lead Repulsion 505-BO -103 505-BA -103 505-BJ -103 505-BC -103 505-BH-103 127 23 Induction 3 8 4 Lead Split 505-BO -104 505-BA -104 505-BJ -104 505-BC -104 505-BH-104 Phase 4 Lead Split 4 Phase 505-BO -105 505-BA -105 505-BJ -105 505-BC -105 — (Break all lines) 9 Coil Voltage Code The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 505-AAX-101 becomes Cat. No. 505-AAXD-101. For other voltages, please consult your local Rockwell Automation sales office or Allen-Bradley distributor. 10 [V] 24‡ 110 120 200…208 220 240 277 AC, 50 Hz — XD — — XA — — Common Control§ AC, 60 Hz — — XD XH — XA XF AC, 50 Hz — XWD — — XWA — — Separate Control 11 (without transformer) AC, 60 Hz XWJ — XWD XWH — XWA XWF Ordering Information — All 1-phase reversing starter orders must be accompanied with a circuit diagram of the motor. Omission of Overload Relays — Bulletin 505 reversing starters are available without overload protection. Cat. nos. for all starters without overload protection will be the listed cat. no. with the No. 23 added. Example: Cat. No. 505-AOXD-101 would be Cat. No. 505-AOXD-23-101. ‡ Only available on sizes 00…5. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 1-129. 12 § When selecting a factory-installed control circuit transformer (see Modifications on page 1-106), use the common control coil voltage code to denote the transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BAXA-6P-101 will have a transformer with a 240V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second coil voltage code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BAXAJ-6P-101 will have a transformer with a 240V primary/24V secondary and a 24V starter coil. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-42 Publication A117-CA001A-EN-P
Bulletin 505 NEMA Reversing Starters Typical Wiring Diagrams (See Applicable Codes and Laws) Typical Wiring Diagrams 0 Three Phase Lines L1 L2 L3 L1 L2 L3 Control B Control Circuit A B Circuit A Fuses 1 Fuses (When Used) T1 T2 T3 (When Used) Forward D Forward 7 3 Reverse D 73 Reverse F Stop F Stop 5 2 REV 3-Wire Control 5 2 FOR 2 3-Wire Control REV FOR 6 5 6 5 R 3 E R 4 4 3 E R F RF 3 Limit Switches (When Used) Limit Switches (When Used) When limit switches are used, remove control T1 T2 T3 wires D and E from the controller and connect the limit switches as per dashed lines. When limit switches are used, remove control 4 Motor wires D and E from the controller and connect Motor the limit switches as per dashed lines. Bulletin 505 Bulletin 505 3Ø — 3-Pole 3Ø — 3-Pole Reversing Starter without Overload Relay Reversing Starter with Eutectic Alloy Overload Relay 5 and Solid-State Overload Relays 6 Three Phase Lines L1 L2 L3 B 7 A Control Circuit Fuses (When Used) 1 5 6 8 REV X 4 3 9 7 3 52 10 FOR O.L. 11 T1 T2 T3 Bulletin 505V 3Ø — 3-Pole Vertical Reversing Starter with Eutectic Alloy Overload Relay, With Solid-State Overload Relays 12 Separate Control Circuit — When the controller coils are to operate on a voltage other than line voltage, check coil rating for compatibility and change coils if necessary. Disconnect wires A and B from lines L1 and L2. Connect wires A and B to the separate control source. Refer to local Electrical Code for control circuit disconnection requirements. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-43 Publication A117-CA001A-EN-P
Bulletin 505 NEMA Reversing Starters Typical Wiring Diagrams (See Applicable Codes and Laws) Single Phase Lines Single Phase Lines L1 L2 0 L1 L2 T4 Control A Control Circuit B Circuit B Fuses A Fuses (When Used) (When Used) Forward Forward Reverse 7 3 D D Reverse 7 3 F 1 Stop F Stop 5 2 REV FOR 5 2 REV FOR 3-Wire Control 3-Wire Control 56 6 When limit switches are used, 5 R When limit switches 4 3 E R remove control wires D and E are used, remove E 4 3 from the controller and control wires D and E RF connect the limit switches as from the controller and 2 R F per dashed lines. connect the limit Limit Switches switches as per (When Used) Limit Switches 1Ø 4 Lead Motor dashed lines. T8 T5 (When Used) Applications: O.L. T8 – Split Ø – Capacitor Start O.L. T1 T4 Induction Run 3 T1 T5 1Ø 4 Lead Motor T1 & T4 Main Winding Applications: T5 & T9 Aux. Winding Motor – Split Ø Motor – Split Capacitor – Capacitor Start Induction Run T1 & T4 Main Winding T5 & T8 Aux. Winding 4 Bulletin 505 Bulletin 505 1Ø — 3-Pole (Suffix 104) 1Ø — 4-Pole (Suffix 105) Reversing Starter with Reversing Starter with Eutectic Alloy Overload Relay Eutectic Alloy Overload Relay 5 6 Single Phase Lines Single Phase Lines T4 L1 L2 Control L1 L2 Circuit Control B A Fuses 7 Circuit B A (When Used) Fuses (When Used) Forward D 7 3 Forward Reverse D 7 3 F Reverse Stop F 5 2 Stop FOR REV 5 2 3-Wire Control 8 FOR REV 3-Wire Control 6 5 6 R 5 E 4 3 R E 4 3 R F 1Ø 4 Lead Motor R F 1Ø 3 Lead Motor Applications: Limit Switches 9 Applications: – Replusion-Induction (When Used) Limit Switches – Repulsion-Induction T8 (When Used) T1 & T4 Main Winding T8 – Split Ø T5 & T8 Aux. Winding O.L. – Capacitor Starts O.L. Induction Run T1 T5 When limit switches are used, remove T1 T5 control wires D and E from the controller When limit switches are used, remove control T8 10 Motor and connect the limit switches as per wires D and E from the controller and connect Motor dashed lines. the limit switches as per dashed lines. Bulletin 505 Bulletin 505 1Ø — 3-Pole (Suffix 103) 1Ø — 2-Pole (Suffix 101 and 102) 11 Reversing Starter with Reversing Starter with Eutectic Alloy Overload Relay Eutectic Alloy Overload Relay 12 Separate Control Circuit — When the controller coils are to operate on a voltage other than line voltage, check coil rating for compatibility and change coils if necessary. Disconnect wires A and B from lines L1 and L2. Connect wires A and B to the separate control source. Refer to local Electrical Code for control circuit disconnection requirements. 13 www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-44 Publication A117-CA001A-EN-P
Bulletin 509 NEMA Non-Reversing Starters Product Overview/Cat. No. Explanation Table of Contents Bulletin 509 Open Type Full Voltage Starter Feed-through construction 0 Product Selection......1-46 Starter can be field wired for single- or three-phase applications Modifications...............1-106 Accessories..................1-111 NEMA sizes 0…4 Specifications..............1-126 Available as components or as a modular kit for faster delivery Approximate Product selection can be done via two options: 1 Dimensions................... 1-133 Ordering a complete kit Heater Element Ordering individual components Selection.......................1-167 Starter includes a 120V AC coil and (1) N.O. auxiliary contact, as Bulletin 509, Size 1 standard with Eutectic Alloy 2 Overload Relay Open Type without Enclosure NEMA sizes 00, 5…9 Available as factory assembled NEMA sizes 00…9 (Enclosed) 3 Available as factory assembled Standards Compliance Certifications NEMA/EEMAC ICS 2 CSA Certified (LR1234) 4 UL 508 UL Listed (File No. E3125, Guide No. NLDX) CSA C22.2 No.14 Hazardous Location: UL Listed (File No. E10314), CSA Certified (LR ABS 4/5.115 — American Bureau of Shipping 11924) UCSG 46 CFR 111.70 EN/IEC 60947-4-1 5 CE Marked Catalog Number Explanation Example Cat. No. 509 – B O D – A2E – 17 6 abcdef e f d a Eutectic Overload Relay Factory Installed Nominal Coil Voltage Bulletin No. Modifications/Options 7 Code Description Code Voltage Frequency Bulletin Description No. blank Eutectic Alloy 220V 50 Hz For detailed information, see A 240V 60 Hz 509 Top-wired contactor Modifications on page 1-106. 440V 50 Hz Top-wired contactor (DC B 509DC E1 Plus Solid-State Overload Relay or 480V 60 Hz voltage) 8 NEMA Full Load Current 550V 50 Hz Options Code b C Size Adjustment Range [A] 600V 60 Hz Code Description NEMA Size 3-Phase 110V 50 Hz (1) N.O. Auxiliary Contact D Code Description 120V 60 Hz A2C 0,1 0.2…1.0 9 for use on Eutectic T00 F 277V 60 Hz Overload Relay A2E 0,1 1.0…5.0 9 A0 H 200…208V 60 Hz (1) N.C. Auxiliary Contact A2F 0,1 3.2…16 9A for use on Eutectic B1 I 415V 50 Hz A2G 0,1,2 5.4…27 Overload Relay C2 J 24V 50/60 Hz A2J 1,2,3 9…45 Surge Suppressor for 120 17 D3 N 380V 50 Hz A2L 3 18…90 or 240V AC Coil E4 VL 24V DC A2M 4 30…150 10 (1) N.O. Auxiliary Contact 90 F5 125…250V for use on Contactor A2N 5 60…300 VG DC G6 (1) N.C. Auxiliary Contact A2R 6 120…600 91 for use on Contactor H7 A2T 7 256…810 Up to (6) combinations of auxiliary J8 A2U 8 384…1215 contacts can be selected. 11 K9 A2V 9 800…2250 Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts. 1-Phase c S2E 0,1 1.0…5.0 NEMA Enclosure Type S2F 0,1 3.2…16 Code Type S2G 0,1,2 5.4…27 12 A Type 1 S2J 1,2,3 9…45 C Type 4X (stainless steel) S2L 3 18…90 H Type 3R, 7 & 9 bolted J Type 3R/4/12 Heater Elements — Starters with eutectic alloy overload relays require 3 heater elements. See page 1-167 for heater element selection tables. O No enclosure 13 Note: All enclosed non-combination starters are supplied with external reset as standard, except for starters with E3 overload relay. www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-45 Publication A117-CA001A-EN-P
Bulletin 509 NEMA Non-Reversing Starters Product Selection — Modular Kit Product Selection of NEMA sizes 0…4 by Modular Kits 0 Base Contactor Includes a 120V AC coil and (1) N.O. auxiliary contactor as standard. 1 Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See page 1-167 for heater element selection tables. Maximum Horsepower Rating Full Load Current Must Not Exceed “Continuous Ampere Rating” 2 3 Power Poles 600V AC Maximum 60 Hz 1-Phase Motor Voltage 3-Phase Motor Voltage Continuous 50 Hz NEMA Ampere Rating 115V 230V 200V 230V 380…415V 460…575V Cat. No. Size [A] 3 00 9 1/3 1 1.5 1.5 2 2 018123355 509-AO - 127 2 3 75 . 75 . 10 1 0 509-BO - 245 37510152525 . 509-CO - 3 90 7.5 15 25 30 50 50 509-DO - 4 4 135 — — 40 50 75 100 509-EO- 5 270 — — 75 100 150 200 6 540 — — 150 200 300 400 7 810 — — — 300 600 600 5 8 1215 — — — 450 900 900 9 2250 — — — 800 1600 1600 See page 1-48 for NEMA size 00, 5…9 open type starters and NEMA size 00…9 enclosed starters. Coil Voltage Code 6 The cat. no. as listed is incomplete. Select a coil voltage code from the table below to complete the cat. no. Example: Cat. No. 509-BO- becomes Cat. No. 509-BOD-. [V] 24 110 120 125 208 220 240 250 277 380 415 440 480 550 600 AC, 50 Hz J D — — — A — — — N I B — C — 7 AC, 60 Hz J — D — H — A — F — — — B — C DC VL — — VG — — — VG — — — — — — — DC voltage code is only available for NEMA sizes 0…3. When ordering a DC voltage code (VL or VG), add "DC" to the catalog number. Example: Cat. No. 509DC-BOVL. Note: The base contactor includes a 120V AC coil as standard. For all other voltages, a second coil will be included in the modular kit for 8 field swap out. Overload Relay Code Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The cat. no. as listed is incomplete, select an overload relay code from the table below to complete the cat. no. Example: Cat. No. 509-BOD- becomes Cat. No. 509-BOD- 9 A2E. NEMA Size (3-Phase) NEMA Size (1-Phase) Full Load Current Range [A] 01234 0123 0.2…1.0 A2C A2C — — — — — — — 1.0…5.0 A2E A2E — — — S2E S2E — — 10 3.2…16 A2F A2F — — — S2F S2F — — 5.4…27 A2G A2G A2G — — S2G S2G S2G — 9…45 — A2J A2J A2J — — S2J S2J S2J 18…90 — — — A2L — — — — S2L 11 30…150 — — — — A2M — — — — Options for Modular Kit Code Description 9 (1) N.O. Auxiliary Contact for use on Eutectic Overload Relay 12 9A (1) N.C. Auxiliary Contact for use on Eutectic Overload Relay 17 Surge Suppressor for 120 or 240V AC Coil Up to (6) combinations of auxiliary contacts can be selected. 90 (1) N.O. Auxiliary Contact for use on Contactor Example: Code 90011 indicates (2) N.O. and (2) N.C. contacts. 91 (1) N.C. Auxiliary Contact for use on Contactor 13 Example: Cat. No. 509-BOD-A2F-17-901 includes a NEMA size 1, 3-pole, contactor with a 120V AC coil, surge suppressor, and (2) auxiliary contacts, (1) N.O. and (1) N.C. www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-46 Publication A117-CA001A-EN-P
Bulletin 509 NEMA Non-Reversing Starters Product Selection — Components Product Selection of NEMA sizes 0…4 by Components 0 1 Base Contactor Eutectic Overload Relay Solid-State Overload Relay Coil Auxiliary Contact Surge Suppressor Auxiliary Contact Contactor Eutectic Overload Relay 2 Coils Base Contactor NEMA Size Continuous Ampere Rating NEMA Size [A] Cat. No. 0…1 2 3 4 3 018 500F-AOD930 Description Cat. No. Cat. No. Cat. No. Cat. No. 127 500F-BOD930 24V 50/60 Hz CB013 CC013 CD013 CE013 245 500F-COD930 110V 50 Hz, CB236 CC236 CD236 CE236 120V 60 Hz 390 500F-DOD930 208V 60 Hz CB249 CC249 CD249 CE249 4 135 500F-EOD930 4 220V 50 Hz, CB254 CC254 CD254 CE254 240V 60 Hz 277V 60 Hz CB260 CC260 CD260 CE260 Eutectic Overload Relays 380V 50 Hz CB354 CC354 CD354 CE354 NEMA Size Cat. No. 5 415V 50 Hz CB357 CC357 CD357 CE357 0,1 592-EUTB 440V 50 Hz, 2 592-EUTC CB273 CC273 CD273 CE273 480V 60 Hz 3 592-EUTD 550V 50 Hz, CB278 CC278 CD278 CE278 4 592-EUTE 600V 60 Hz 6 24V DC 599-B24DC 599-C24DC 599-D24DC 125…250V 599-B250DC 599-C250DC 599-D250DC DC Solid-State E1 Plus Overload Relays NEMA Size Current Range [A] Cat. No. 3-Phase 7 Auxiliary Contact — Contactors 0,1 0.2…1.0 592-EEBC Description NEMA Size Cat. No. 0,1 1.0…5.0 592-EECC 1 N.O. 0…5 595-A 0,1 3.2…16 592-EEDC 2 N.O. 0…5 595-AA 0…2 5.4…27 592-EEEC 8 1 N.C. 0…5 595-B 0…2 9…45 592-EEFC 2 N.C. 0…5 595-BB 3 9…45 592-EEFD 1 N.O. and N.C. 0…5 595-AB 3 18…90 592-EEGD 4 30…150 592-EEHE 9 1-Phase Surge Suppressor 0,1 1.0…5.0 592S-EEPC Description NEMA Size Cat. No. 0,1 3.2…16 592S-EERC 12…120V AC 599-K04 0…5 0…2 5.4…27 592S-EESC 240…264V AC Varistor 599-KA04 0…2 9…45 592S-EETC 10 3 18…90 592S-EEUD Overload Accessory Auxiliary Contact (For eutectic alloy overload relays only ) Description NEMA Size Cat. No. 11 1 N.O. 595-A02 0…2 1 N.C. 595-B02 1 N.O. 595-A34‡ 3…4 1 N.C. 595-B34§ 12 Auxiliary contact for solid-state overload relays is included in the product. ‡ Auxiliary contact mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary contact mounted on left-hand side of overload relay provides N.C. contact function. § To be mounted on right-hand side of overload to provide additional AC 13 contact function. www.ab.com/catalogs Preferred availability cat. nos. are bbold. 1-47 Publication A117-CA001A-EN-P
Bulletin 509 NEMA Non-Reversing Starters Product Selection — Factory Assembled Product Selection as Factory Assembled 0 1 Bulletin 509, Size 3 Bulletin 509, Size 5 Bulletin 509, Size 0 with Eutectic Alloy with Solid-State Stainless Steel Enclosure Overload Relay, Overload Relay, Open Type without Enclosure Open Type without Enclosure 2 Heater Elements — Starters with eutectic alloy overload relay require 3 heater elements. See page 1-167 for heater element selection tables. 3-Phase 600V AC Maximum 60 Hz With 3-Pole Overload Protection 3 Maximum Horsepower Rating Type 1 Type 3R/4/12 Type 4/4X Full Load Current Must Not Exceed General Purpose Rainproof, Watertight “Continuous Ampere Rating” Open Type Enclosure Dusttight Corrosion-Resistant Motor Voltage Without Surface Industrial Use Enclosures 50 Hz Enclosure Mounting Enclosure Stainless Steel Continuous 4 NEMA Ampere 380… 460… Size Rating [A] 200V 230V 415V 575V Cat. No. Cat. No. Cat. No. Cat. No. 00 9 1.5 1.5 2 2 509-TO - 509-TA - Use Size 0 starter 018 3355 509-AA - 509-AJ - 509-AC - 1277.57.51010 509-BA - 509-BJ - 509-BC - 5 2 45 10152525 509-CA - 509-CJ - 509-CC - 3 90 25305050 509-DA - 509-DJ- 509-DC - 4 135 40 50 75 100 509-EA- 509-EJ- 509-EC - 5 270 75 100 150 200 509-FO- 509-FA- 509-FJ - 509-FC - 6 6‡ 540 150 200 300 400 509-GO - § 509-GA- § 509-GJ- § 509-GC- 7‡ 810 — 300 600 600 509-HO- 509-HA- 509-HJ- — 8‡ 1215 — 450 900 900 509-JO- 509-JA- 509-JJ- — 9 2250 — 800 1600 1600 509-KO- 509-KA- |